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US4319153A Expired / Lapsed US ⏱️ 0.0 years remaining

Electric motor with controllable mechanical wear and spark generation

Assignee: Mabuchi Motor Co Ltd
•
Filing: 1979-04-04
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Granted: 1982-03-09
•
Expires: 1999-04-04
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Abstract

Abstract A small electric motor having a plurality of commutator arcuate segments equally spaced in the direction of angular position on the rotating shaft of motor rotor, wherein conductive grease is coated on the commutator arcuate segments and the equally spaced gaps, and edges provided on the sliding portions of brushes are caused to press and contact the commutator by cutting the conductive grease film.

Inventors

  • 👤 Takaichi Mabuchi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 15:55
CPC Classifications
H; H01; H01R; H01R39/00; H01R39/02; H01R39/56

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 117 words
In electric motor with controllable mechanical and electrical wear and comprising a central rotor shaft, an insulating cylinder surrounding said shaft, a commutator surrounding said cylinder and having a plurality of conductive arcuate segments, each of said segments being equally spaced from the adjoining ones by a gap, and a plurality of metal brushes having sliding edges in tangential pressure contact with said arcuate segments, the improvement characterized by an electrically conductive spark-quenching grease coating the outer surface of said arcuate segments and filling said gaps whereby mechanical wear caused by excessive pressure of said brushes on said commutator and spark generation caused by insufficient pressure of said brushes are concurrently and controllably reduced by said grease.
Claim 2
Dependent Claim 117 words
In electric motor with controllable mechanical and electrical wear and comprising a central rotor shaft, an insulating cylinder surrounding said shaft, a commutator surrounding said cylinder and having a plurality of conductive arcuate segments, each of said segments being equally spaced from the adjoining ones by a gap, and a plurality of metal brushes having sliding edges in tangential pressure contact with said arcuate segments, the improvement characterized by an electrically conductive spark-quenching grease coating the outer surface of said arcuate segments and filling said gaps whereby mechanical wear caused by excessive pressure of said brushes on said commutator and spark generation caused by insufficient pressure of said brushes are concurrently and controllably reduced by said grease.
Claim 3
Dependent Claim 90 words
The electric motor as set forth in claim 1 wherein the conductive grease is free of metallic powders, carbon, graphite and other conductive fine particles and can be characterized by the following properties: an electrical resistance value of about 35 kΩ-Cm, a visual appearance of milky brown butter, a consistency of 350 at 25° C., the absence of dripping at any temperature, the absence of oil-separation, a resistance to the copper corrosion test at 100° C. for 24 hours, an operating temperature range of from -20° C. to 180° C.
Claim 4
Dependent Claim 21 words
The electric motor as set forth in claim 1 wherein the conductive grease contains carbon, graphite and other conductive fine particles.
Claim 5
Dependent Claim 23 words
The electric motor as set forth in claim 3, wherein the conductive grease has an electrical resistance of not more than 4 kΩ/cm.

References Cited (Backward Citations)

US2269614A Cited
US2306028A Cited
US2555997A Cited
US2758229A Cited
US2805350A Cited
US3475635A Cited
US3564168A Cited
US3614726A Cited
US4037125A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-03-08 1985-09-07 1986-03-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-03-08 1989-09-07 1990-03-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-03-08 1993-09-07 1994-03-09 $7700.00 Window Closed / Lapsed

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