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US4317698A Expired / Lapsed US ⏱️ 0.0 years remaining

End point detection in etching wafers and the like

Assignee: APPLIED PROCESS TECHNOLOGY Inc A CORP OF CA
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Filing: 1980-11-13
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Granted: 1982-03-02
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Expires: 2000-11-13
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Abstract

Abstract A method for detecting the end point of etching wafers and the like by reflective means. Typically, a detected reflectance signal will have a threshold level representing a lack of substantial etching, a dip in the threshold level representing the commencement of etching and an inflection level representing a maximum rate of light amplitude change. The present method involves subtracting the inflection level from the threshold level and taking a predetermined fraction of the resultant level to define a second threshold level further in the etch cycle which anticipates the end of the cycle. By observational experience, the predetermined fraction can be determined. As soon as the second threshold level is reached, brakes are applied to the etching process so that etching will cease shortly after the predetermined level has been identified. In this manner, the actual end of etching will coincide with the attainment of a desired etching condition, such as removal of a layer of undesired metalization, without significant overshoot.

Inventors

  • 👤 James T. Christol
  • 👤 John S. Burchard

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 02:42
CPC Classifications
C; C23; C23F; C23F1/00; G; G01; G01N; G01N21/00; G01N21/17; G01N21/25; G01N21/27; G01N21/272

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 110 words
A method for establishing the end point of etching major surfaces of coated reflective surfaces comprising, (a) directing light from a source onto a major surface of a coated reflective material being etched during an etch cycle, (b) detecting the amplitude of reflected light from said material and producing a first electrical signal representing the diffusely reflected light during an etch cycle, (c) using the derivative of the amplitude of reflected light to anticipate the end of etching by computing the cycle time when the etch cycle should be braked, said anticipation based upon finding the inflection level to the derivative, (d) braking the etch cycle at said cycle time.
Claim 2
Independent Claim 110 words
A method for establishing the end point of etching major surfaces of coated reflective surfaces comprising, (a) directing light from a source onto a major surface of a coated reflective material being etched during an etch cycle, (b) detecting the amplitude of reflected light from said material and producing a first electrical signal representing the diffusely reflected light during an etch cycle, (c) using the derivative of the amplitude of reflected light to anticipate the end of etching by computing the cycle time when the etch cycle should be braked, said anticipation based upon finding the inflection level to the derivative, (d) braking the etch cycle at said cycle time.
Claim 3
Dependent Claim 28 words
The method of claim 1 wherein said coated material is rotating relative to said light and the step of detecting diffusely reflected light is performed once each revolution.
Claim 4
Dependent Claim 15 words
The method of claim 1 wherein said light directed onto said source is polychromatic light.
Claim 5
Dependent Claim 13 words
The method of claim 1 wherein said reflected light is diffusely reflected light.
Claim 6
Independent Claim 171 words
A method for establishing the end point of etching of major surfaces of coated reflective materials comprising, (a) directing light from a source onto a major surface of a coated reflective material being etched during an etch cycle, (b) detecting the amplitude of reflected light from said material and producing a first electrical signal representing the diffusely reflected light during an etch cycle, (c) differentiating the first electrical signal and producing a second electrical signal which is electrically monitored for the following characteristics: (1) a first threshold level representing lack of substantial etching (2) a dip in the first threshold level representing commencement of etching (3) an inflection level representing a maximum rate of light amplitude change (d) subtracting the inflection level from the first threshold level and taking a predetermined fraction of the resultant level to define a second threshold value further in the etch cycle, (e) braking the etch cycle after the second threshold value is reached by said second electrical signal, thereby establishing the end point of etching.
Claim 7
Independent Claim 171 words
A method for establishing the end point of etching of major surfaces of coated reflective materials comprising, (a) directing light from a source onto a major surface of a coated reflective material being etched during an etch cycle, (b) detecting the amplitude of reflected light from said material and producing a first electrical signal representing the diffusely reflected light during an etch cycle, (c) differentiating the first electrical signal and producing a second electrical signal which is electrically monitored for the following characteristics: (1) a first threshold level representing lack of substantial etching (2) a dip in the first threshold level representing commencement of etching (3) an inflection level representing a maximum rate of light amplitude change (d) subtracting the inflection level from the first threshold level and taking a predetermined fraction of the resultant level to define a second threshold value further in the etch cycle, (e) braking the etch cycle after the second threshold value is reached by said second electrical signal, thereby establishing the end point of etching.
Claim 8
Dependent Claim 27 words
The method of claim 5 wherein said coated material is rotating and the step of differentiating said first electrical signal is performed at least once each revolution.
Claim 9
Dependent Claim 15 words
The method of claim 5 wherein said light directed onto said source is polychromatic light.
Claim 10
Dependent Claim 13 words
The method of claim 5 wherein said reflected light is diffusely reflected light.

References Cited (Backward Citations)

US4068016A Cited
US4161356A Cited
US4198261A Cited
US4208240A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-03-01 1985-08-31 1986-03-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-03-01 1989-08-31 1990-03-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-03-01 1993-08-31 1994-03-02 $7700.00 Window Closed / Lapsed

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