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US4315062A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for the manufacture of a polystyrene separator and cell

Assignee: Duracell Inc USA
•
Filing: 1978-01-16
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Granted: 1982-02-09
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Expires: 1998-01-16
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Abstract

Abstract A method of forming a polystyrene separator for use in an electrochemical cell comprising the steps of dissolving the polystyrene resin in a solvent, placing a predetermined amount of the resulting polystyrene solution directly on the surface of a cathode, and removing the solvent thereby leaving a substantially continuous coating on the surface of the cathode.

Inventors

  • 👤 Donald M. Clarizio

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 05:59
CPC Classifications
H; H01; H01M; H01M50/00; H01M50/40; H01M50/489; Y; Y02; Y02E; Y02E60/00; Y02E60/10; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49108; Y10T29/49115

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 57 words
A method of forming a separator for use in an electrochemical cell comprising the steps of dissolving polystyrene resin in a solvent, placing a predetermined amount of the resulting polystyrene solution directly on the exposed surface of a cathode, and removing said solvent thereby leaving a thin, substantially continuous coating on the exposed surface of said cathode.
Claim 2
Independent Claim 57 words
A method of forming a separator for use in an electrochemical cell comprising the steps of dissolving polystyrene resin in a solvent, placing a predetermined amount of the resulting polystyrene solution directly on the exposed surface of a cathode, and removing said solvent thereby leaving a thin, substantially continuous coating on the exposed surface of said cathode.
Claim 3
Dependent Claim 25 words
The method of claim 1 and further comprising the step of placing a reinforcing means on said surface of said cathode and applying said solution.
Claim 4
Dependent Claim 38 words
The method of claim 2 wherein the material of the reinforcing means is selected from the group consisting of woven and nonwoven polypropylene, nylon, polyethylene, polyvinyl chloride, and cotton material; and microporous polyvinyl chloride, polyethylene and polytetrafluoroethylene sheets.
Claim 5
Dependent Claim 12 words
The method of claim 3 wherein the reinforcing means is woven nylon.
Claim 6
Dependent Claim 25 words
The method of claim 1 wherein said solvent is selected from the group consisting of methylene chloride, tetrahydrofuran, ethyl acetate, acetone, benzene, toluene, and trichloroethylene.
Claim 7
Dependent Claim 19 words
The method of claim 1 wherein up to 100 grams of polystyrene resin are dissolved per liter of solvent.
Claim 8
Dependent Claim 19 words
The method of claim 6 wherein up to 25 grams of polystyrene resin are dissolved per liter of solvent.
Claim 9
Dependent Claim 23 words
The method of claim 7 wherein between about 0.5 gram to about 7.5 grams of polystyrene resin are dissolved per liter of solvent.
Claim 10
Dependent Claim 21 words
The method of claim 1 wherein said cathode is selected from the group consisting of mercury (II) oxide and silver oxide.
Claim 11
Dependent Claim 39 words
The method of claim 1 wherein the steps of placing a predetermined amount of the polystyrene solution on the surface of said cathode and removing said solvent are repeated whereby an ionically permeable separator of greater thickness is formed.
Claim 12
Dependent Claim 47 words
An electrochemical cell comprising an anode, a cathode and a polystyrene separator formed by the method of claim 1, said separator being positioned between and completely separating said cathode and said anode whereby it prevents the migration therethrough of reaction products of said cathode and said anode.

References Cited (Backward Citations)

US2297248A Cited
US2673230A Cited
US2816154A Cited
US2810775A Cited
US3228802A Cited
US3922226A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-02-08 1985-08-10 1986-02-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-02-08 1989-08-10 1990-02-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-02-08 1993-08-10 1994-02-09 $7700.00 Window Closed / Lapsed

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