Polymer compositions and articles therefrom

Claim 1

A thermoplastic resin composition capable of being extruded into thin sheet comprising: an impact polystyrene material containing a minor amount of a high boiling plasticizer having melt toughness during extrusion and consisting essentially of a matrix of polymerized styrene containing a dispersed phase of insoluble particles, said particles having a matrix of polybutadiene rubber and at least one dispersed phase of polymerized styrene, said insoluble particles having styrene-polybutadiene graft copolymer linkages and also containing cross-linked polybutadiene rubber, said material being made by the polymerization of styrene with at least one polybutadiene rubber, said rubber about 4 to about 10% by weight of said styrene, the room temperature Izod impact strength of said material being at least 0.9 ft.-lb/in, the swelling index of said particles being in the range of 5 to 30, said particles having a weight average size in the range of 1-10 microns, said material being characterized in that said polybutadiene rubber has a distribution of polymerized butadiene isomer in the form of 19 to 22% vinyl, the balance being cis and trans 1,4 structures, said material being further characterized by values of elongation at failure of at least 35% and corresponding tensile strength at failure of at least 2,000 psi, said values being computed on the basis of measurements performed at room temperature on extruded sheet samples in the direction of extrusion and orientations perpendicular to said direction of extrusion, said sheet samples being isotropic such that the minimum of said values is at least 60% of the larger value obtained from the respective orientations.