Claims Analysis
Total Claims: 8
Claim 1
Independent Claim
251 words
An unshaped refractory composition which consists essentially of by weight: (a) 55 to 99% of particles of a fused cast refractory material which contains a vitreous phase and the composition of which consists essentially of, as main constituents, ZrO 2 , Al 2 O 3 and SiO 2 , or ZrO 2 , Al 2 O 3 , SiO 2 and Cr 2 O 3 ; (b) 1 to 4% of a hydraulic cement; (c) 1 to 15% of a filler consisting of very fine, substantially spherical particles of a metal oxide selected from the group consisting of vitreous silica, alumina, chromic oxide (Cr 2 O 3 ) and zirconia, the surface area of these particles being higher than 5 m 2 /g; (d) 0 to 25% of fine particles of a size less than 40 microns selected from the group consisting essentially of particles of zirconia, alumina, chromic oxide Cr 2 O 3 , fused cast refractory products the chemical composition of which comprises by weight 75-85% ZrO 2 , 2-8% SiO 2 , 9-17% Al 2 O 3 , 0.5-0.7% of other oxides, and mixtures thereof; the proportion of each of the constituents (a), (b), (c) and (d) being given with respect to the total of the ingredients (a), (b), (c) and (d); and (e) 0.01 to 1% of a surface-active agent, the amount being with respect to the total weight of the constituents (a), (b), (c) and (d), said surface-active agent imparting a Newtonian behavior to the composition.
Claim 2
Dependent Claim
251 words
An unshaped refractory composition which consists essentially of by weight: (a) 55 to 99% of particles of a fused cast refractory material which contains a vitreous phase and the composition of which consists essentially of, as main constituents, ZrO 2 , Al 2 O 3 and SiO 2 , or ZrO 2 , Al 2 O 3 , SiO 2 and Cr 2 O 3 ; (b) 1 to 4% of a hydraulic cement; (c) 1 to 15% of a filler consisting of very fine, substantially spherical particles of a metal oxide selected from the group consisting of vitreous silica, alumina, chromic oxide (Cr 2 O 3 ) and zirconia, the surface area of these particles being higher than 5 m 2 /g; (d) 0 to 25% of fine particles of a size less than 40 microns selected from the group consisting essentially of particles of zirconia, alumina, chromic oxide Cr 2 O 3 , fused cast refractory products the chemical composition of which comprises by weight 75-85% ZrO 2 , 2-8% SiO 2 , 9-17% Al 2 O 3 , 0.5-0.7% of other oxides, and mixtures thereof; the proportion of each of the constituents (a), (b), (c) and (d) being given with respect to the total of the ingredients (a), (b), (c) and (d); and (e) 0.01 to 1% of a surface-active agent, the amount being with respect to the total weight of the constituents (a), (b), (c) and (d), said surface-active agent imparting a Newtonian behavior to the composition.
Claim 3
Dependent Claim
22 words
A composition as in claim 1, in which the constituent (a) is present in an amount of at least 75% by weight.
Claim 4
Dependent Claim
22 words
A composition as in claim 1, in which the constituent (c) is present in an amount of 3 to 7% by weight.
Claim 5
Dependent Claim
22 words
A composition as in claim 1, in which the constituent (d) is present in an amount of 6 to 25% by weight.
Claim 6
Dependent Claim
22 words
A composition as in claim 1, in which the particles of constituent (a) have sizes comprised between 1 micron and 5 mm.
Claim 7
Dependent Claim
144 words
A composition as in claim 1, in which the constituent (a) in selected from the refractory products having the following chemical compositions by weight: (a) 32.5-54% of ZrO 2 , 36 to 51% of Al 2 O 3 , 2 to 16% of SiO 2 , 0.28 to 1.5% of Na 2 O, less than 1.5% of other oxides; (b) 75 to 85% of ZrO 2 , 9 to 17% of Al 2 O 3 , 2 to 8% of SiO 2 , 0.5 to 0.7% of other oxides; and (c) 1 to 74% of Cr 2 O 3 , 15 to 40% of ZrO 2 , 3 to 76% of Al 2 O 3 , 7.5% to 20% of SiO 2 , and 0.4 to 2.5% of Na 2 O, the ratio SiO 2 /Na 2 O being between about 8 and 18.
Claim 8
Dependent Claim
39 words
A composition as in claim 1, which is worked up by the addition of an amount of water comprised between 3 and 25% by weight with respect to the total weight of the constituents (a), (b), (c) and (d).