Method of rolling a metal workpiece

Claim 1

A method of rolling a metal workpiece in a rolling mill of the type having a plurality of roll stages including inlet roll means comprising upstream pinch rolls or an upstream first rolling stand having workrolls with grooves, and at least two downstream rolling stands having workrolls with grooves and being successively positioned downstream of said inlet roll means in the direction of rolling of a workpiece successively through said roll stages, said method comprising, for each adjacent pair of said roll stages: setting the roll gap between the workrolls of the downstream-most rolling stand of each said pair such that an equivalent contact angle θe=tan -1 (cos α×tan θ), wherein θ is the contact angle between the workpiece and each workroll from the bottom of the groove therein, and α is the inclined angle of said groove, such that said equivalent contact angle θe is larger than tan -1 μ, wherein μ is the coefficient of friction between said workpiece and said workrolls during the initial biting of a leading end of said workpiece between said workrolls, and such that said equivalent contact angle θe is less than tan -1 μ', wherein μ' is the coefficient of friction between said workpiece and said workrolls after said workpiece is completely bitten between said workrolls and the rolling of said workpiece by said workrolls is in progress; feeding said workpiece to said downstream-most rolling stand of each said pair by said pinch rolls or upstream-most rolling stand of each said pair by imparting a compressive stress on said workpiece, in said direction of rolling, of a value which is below the yield stress of said workpiece, until said workrolls of said downstream-most rolling stand bite therebetween said leading end of said workpiece; and after said leading end of said workpiece is completely bitten between said workrolls of said downstream-most rolling stand, adjusting the peripheral speed of said pinch rolls or of said workrolls of said upstream-most rolling stand, while maintaining said roll gap and while continuing the rolling operation, such that said compressive stress on said workpiece in said direction of rolling is eliminated, and such that no stress in said direction of rolling is imparted to said workpiece.

Claim 2

A method of rolling a metal workpiece in a rolling mill of the type having a plurality of roll stages including inlet roll means comprising upstream pinch rolls or an upstream first rolling stand having workrolls with grooves, and at least two downstream rolling stands having workrolls with grooves and being successively positioned downstream of said inlet roll means in the direction of rolling of a workpiece successively through said roll stages, said method comprising, for each adjacent pair of said roll stages: setting the roll gap between the workrolls of the downstream-most rolling stand of each said pair such that an equivalent contact angle θe=tan -1 (cos α×tan θ), wherein θ is the contact angle between the workpiece and each workroll from the bottom of the groove therein, and α is the inclined angle of said groove, such that said equivalent contact angle θe is larger than tan -1 μ, wherein μ is the coefficient of friction between said workpiece and said workrolls during the initial biting of a leading end of said workpiece between said workrolls, and such that said equivalent contact angle θe is less than tan -1 μ', wherein μ' is the coefficient of friction between said workpiece and said workrolls after said workpiece is completely bitten between said workrolls and the rolling of said workpiece by said workrolls is in progress; feeding said workpiece to said downstream-most rolling stand of each said pair by said pinch rolls or upstream-most rolling stand of each said pair by imparting a compressive stress on said workpiece, in said direction of rolling, of a value which is below the yield stress of said workpiece, until said workrolls of said downstream-most rolling stand bite therebetween said leading end of said workpiece; and after said leading end of said workpiece is completely bitten between said workrolls of said downstream-most rolling stand, adjusting the peripheral speed of said pinch rolls or of said workrolls of said upstream-most rolling stand, while maintaining said roll gap and while continuing the rolling operation, such that said compressive stress on said workpiece in said direction of rolling is eliminated, and such that no stress in said direction of rolling is imparted to said workpiece.

Claim 5

A method of rolling a metal workpiece in a rolling mill of the type having a plurality of roll stages including inlet roll means comprising upstream pinch rolls or an upstream first rolling stand, and at least two downstream rolling stands having flat workrolls and being successively positioned downstream of said inlet roll means in the direction of rolling of a workpiece successively through said roll stages, said method comprising, for each adjacent pair of said roll stages: setting the roll gap between the workrolls of the downstream-most rolling stand of each said pair such that a contact angle θ between the workpiece and each workroll is larger than tan -1 μ, wherein μ is the coefficient of friction between said workpiece and said workrolls during the initial biting of a leading end of said workpiece between said workrolls, and such that said contact angle θ between the workpiece and each workroll is less than tan -1 μ', wherein μ' is the coefficient of friction between said workpiece and said workrolls after said workpiece is completely bitten between said workrolls and the rolling of said workpiece by said workrolls is in progress; feeding said workpiece to said downstream-most rolling stand of each said pair by said pinch rolls or upstream-most rolling stand of each said pair by imparting a compressive stress on said workpiece, in said direction of rolling, of a value which is below the yield stress of said workpiece, until said workrolls of said downstream-most rolling stand bite therebetween said leading end of said workpiece; and after said leading end of said workpiece is completely bitten between said workrolls of said downstream-most rolling stand, adjusting the peripheral speed of said pinch rolls or of said workrolls of said upstream-most rolling stand, while maintaining said roll gap and while continuing the rolling operation, such that said compressive stress on said workpiece in said direction of rolling is eliminated, and such that no stress in said direction of rolling is imparted to said workpiece.

Claim 6

A method of rolling a metal workpiece in a rolling mill of the type having a plurality of roll stages including inlet roll means comprising upstream pinch rolls or an upstream first rolling stand, and at least two downstream rolling stands having flat workrolls and being successively positioned downstream of said inlet roll means in the direction of rolling of a workpiece successively through said roll stages, said method comprising, for each adjacent pair of said roll stages: setting the roll gap between the workrolls of the downstream-most rolling stand of each said pair such that a contact angle θ between the workpiece and each workroll is larger than tan -1 μ, wherein μ is the coefficient of friction between said workpiece and said workrolls during the initial biting of a leading end of said workpiece between said workrolls, and such that said contact angle θ between the workpiece and each workroll is less than tan -1 μ', wherein μ' is the coefficient of friction between said workpiece and said workrolls after said workpiece is completely bitten between said workrolls and the rolling of said workpiece by said workrolls is in progress; feeding said workpiece to said downstream-most rolling stand of each said pair by said pinch rolls or upstream-most rolling stand of each said pair by imparting a compressive stress on said workpiece, in said direction of rolling, of a value which is below the yield stress of said workpiece, until said workrolls of said downstream-most rolling stand bite therebetween said leading end of said workpiece; and after said leading end of said workpiece is completely bitten between said workrolls of said downstream-most rolling stand, adjusting the peripheral speed of said pinch rolls or of said workrolls of said upstream-most rolling stand, while maintaining said roll gap and while continuing the rolling operation, such that said compressive stress on said workpiece in said direction of rolling is eliminated, and such that no stress in said direction of rolling is imparted to said workpiece.