Heat sensitive circuit breaker employing meltable material

Claim 1

In a heat sensitive circuit breaker for electrical apparatus, composed of an insulated member carrying electrical contacts and contact springs for producing an electric current flow path, a heat transfer plate, a thermal actuator composed of a body of meltable material, and a force-transmitting pin of electrical insulating material which is displaceably mounted in the insulated member and has one end in engagement with the body of meltable material and its other end in engagement with one of the contact springs, the improvement wherein said meltable material is a solder, said actuator comprises a rigid sleeve provided with openings at its axial ends and circumferentially enclosing said solder body, said solder body is dimensioned to fit firmly in said sleeve in a manner to be held in shape by said sleeve and to be in force-transmitting connection therewith, said insulated member defines a recess surrounding said sleeve, the opening at one axial end of said sleeve is formed to place said solder body in direct contact with said heat transfer plate and to present a passage for flow of molten solder from the interior of said sleeve into said recess, said pin extends through the opening at the other axial end of said sleeve to engage said solder body, and said pin is dimensioned for substantially preventing flow of molten solder between said pin and said sleeve.

Claim 6

A device comprising: a heat sensitive circuit breaker composed of an insulated member carrying electrical contacts and contact springs, a heat transfer plate, a rigid sleeve provided with openings at its axial ends, a solder body circumferentially enclosed by said sleeve, dimensioned to fit firmly in said sleeve in a manner to be held in shape by said sleeve and to be in force-transmitting connection therewith, and a force-transmitting pin of insulating material displaceably mounted in said insulated body and having one end in engagement with said solder body and its other end in engagement with one of said contact springs, wherein said insulated member defines a recess surrounding said sleeve, the opening at one axial end of said sleeve is formed to place said solder body in direct contact with said heat transfer plate and to present a passage for flow of molten solder from the interior of said sleeve into said recess, said pin extends through the opening at the other axial end of said sleeve to engage said solder body, and said pin is dimensioned for substantially preventing flow of molten solder between said pin and said sleeve; and a thermostat comprising a first electrical terminal carrying a fixed electric contact, a second electrical terminal carrying a contact spring provided with an electric contact arranged to cooperate with the fixed contact, a second force-transmitting pin, and a bimetal snap disc mounted in thermal communication with said heat transfer plate, said terminals and second pin being disposed in said insulated member and said second pin being disposed for transmitting changes in configuration of said disc to said contact spring.

Claim 7

A device comprising: a heat sensitive circuit breaker composed of an insulated member carrying electrical contacts and contact springs, a heat transfer plate, a rigid sleeve provided with openings at its axial ends, a solder body circumferentially enclosed by said sleeve, dimensioned to fit firmly in said sleeve in a manner to be held in shape by said sleeve and to be in force-transmitting connection therewith, and a force-transmitting pin of insulating material displaceably mounted in said insulated body and having one end in engagement with said solder body and its other end in engagement with one of said contact springs, wherein said insulated member defines a recess surrounding said sleeve, the opening at one axial end of said sleeve is formed to place said solder body in direct contact with said heat transfer plate and to present a passage for flow of molten solder from the interior of said sleeve into said recess, said pin extends through the opening at the other axial end of said sleeve to engage said solder body, and said pin is dimensioned for substantially preventing flow of molten solder between said pin and said sleeve; and a thermostat comprising a first electrical terminal carrying a fixed electric contact, a second electrical terminal carrying a contact spring provided with an electric contact arranged to cooperate with the fixed contact, a second force-transmitting pin, and a bimetal snap disc mounted in thermal communication with said heat transfer plate, said terminals and second pin being disposed in said insulated member and said second pin being disposed for transmitting changes in configuration of said disc to said contact spring.