← Back to Patent Explorer
US4304684A Expired / Lapsed US ⏱️ 0.0 years remaining

Novel trialkyl aluminum cocatalyst

Assignee: ExxonMobil Technology and Engineering Co
•
Filing: 1980-03-06
•
Granted: 1981-12-08
•
Expires: 2000-03-06
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A new improved catalyst system for alpha-olefin type polymerizations, includes at least one metal alkyl compound having the formula R'''M in combination with a Group IVB-VIII transition metal compound on a support and at least one hindered Lewis base and one unhindered Lewis base and a Group IA-IIIA metal salt of a sterically hindered carboxylate, alkoxide or aryloxide, wherein R''' is selected from the group consisting of C1 to C20 primary alkyl, alkenyl or aralkyl groups, or a hydride, and M is selected from the group consisting of aluminum, gallium, or indium. The improved catalyst system provides polymers having increased isotactic stereoregularity as well as lower catalyst residue.

Inventors

  • 👤 Arthur W. Langer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 16:54
CPC Classifications
C; C08; C08F; C08F10/00; C08F4/00; C08F4/02; C08F4/022

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 191 words
A catalyst composition which comprises a mixture of: (a) at least one alkyl metal compound having the formula R 3 '''M, wherein M=Al, Ga, or In, R''' is selected from the group consisting of C 1 to C 20 primary, branched primary, secondary, or tertiary alkyl, cycloalkyl, alkenyl and aralkyl groups and hydride and mixtures thereof; (b) a Group IVB-VIII transition metal compound on a layer lattice support, a molar ratio of said R 3 '''M to said transition metal compound being about 0.5:1 to 200:1; (c) at least one hindered Lewis base, said Lewis base not causing excessive cleavage of metal-carbon bonds or loss of active sites, under polymerization conditions hindered Lewis bases being those whose complexing ability toward the cocatalyst is hindered sufficiently by steric and/or electronic effects to cause appreciable dissociation of the trialkyl metal Lewis base complex under polymerization conditions; (d) A Group IA to Group IIIA metal salt selected from the group consisting of sterically hindered carboxylates, alkoxides and aryloxides; and (e) at least one unhindered Lewis base, said unhindered base not causing excessive cleavage of metal-carbon bonds or loss of active sites under polymerization conditions.
Claim 2
Dependent Claim 191 words
A catalyst composition which comprises a mixture of: (a) at least one alkyl metal compound having the formula R 3 '''M, wherein M=Al, Ga, or In, R''' is selected from the group consisting of C 1 to C 20 primary, branched primary, secondary, or tertiary alkyl, cycloalkyl, alkenyl and aralkyl groups and hydride and mixtures thereof; (b) a Group IVB-VIII transition metal compound on a layer lattice support, a molar ratio of said R 3 '''M to said transition metal compound being about 0.5:1 to 200:1; (c) at least one hindered Lewis base, said Lewis base not causing excessive cleavage of metal-carbon bonds or loss of active sites, under polymerization conditions hindered Lewis bases being those whose complexing ability toward the cocatalyst is hindered sufficiently by steric and/or electronic effects to cause appreciable dissociation of the trialkyl metal Lewis base complex under polymerization conditions; (d) A Group IA to Group IIIA metal salt selected from the group consisting of sterically hindered carboxylates, alkoxides and aryloxides; and (e) at least one unhindered Lewis base, said unhindered base not causing excessive cleavage of metal-carbon bonds or loss of active sites under polymerization conditions.
Claim 3
Dependent Claim 15 words
The composition of claim 1 wherein said transition metal compound is a transition metal halide.
Claim 4
Dependent Claim 14 words
The composition of claims 1 or 2 wherein said support contains MgCl 2 .
Claim 5
Dependent Claim 31 words
The composition of claim 1 wherein said transition metal compound is selected from the group consisting of TiCl 3 , TiCl 4 , TiBr 3 and TiBr 4 and mixtures thereof.
Claim 6
Dependent Claim 32 words
The composition of claims 1 or 2 wherein said hindered Lewis base is selected from the group consisting of piperidines, pyrrolidines, ketones, tetrahydrofurans, secondary and tertiary aromatic amines and tertiary aliphatic amines.
Claim 7
Dependent Claim 16 words
The composition of claims 1 or 2 wherein said hindered Lewis base is a substituted piperidine.
Claim 8
Dependent Claim 26 words
The composition of claims 1 or 2 wherein said hindered Lewis base is selected from the group consisting of 2,2,6,6-tetramethyl piperidine, 2,2,5,5-tetramethylpyrrolidine, 2,2,5,5-tetramethyltetrahydrofuran, di-tert-butylketone and 2,6-disopropyl-piperidine.
Claim 9
Dependent Claim 29 words
The composition of claims 1 or 2 wherein said hindered Lewis base is selected from the group consisting of ortho-tolyl-t-butylketone, methyl 2,6-di-tert-butylphenylketone, disopropylethylamine, t-butyl dimethyl amine, and 6methyl-2-isopropyl pyridine.
Claim 10
Dependent Claim 24 words
The composition of claims 1 or 2 wherein said hindered Lewis base is selected from the group consisting of diphenylamine, di-ortho-tolyamine, N-N-diethylaniline, and di-ortho-tolylketone.
Claim 11
Dependent Claim 14 words
The composition of claims 1 or 2 wherein said hindered Lewis base is 2,2,6,6-tetramethylpiperidine.
Claim 12
Dependent Claim 14 words
The composition of claims 1 or 2 wherein said hindered Lewis base is 2,2,5,5-tetramethylpyrrolidine.
Claim 13
Dependent Claim 14 words
The composition of claim 1 wherein said transition metal compound is TiCl 4 .
Claim 14
Dependent Claim 26 words
The composition of claim 1 wherein said R''' 3 M contains at least one of said alkyl groups having about 2 to about 4 carbon atoms.
Claim 15
Dependent Claim 22 words
The composition of claim 1 wherein said Group IA-IIIA metal salt is selected from the group consisting of magnesium and aluminum salts.
Claim 16
Dependent Claim 47 words
The composition of claim 1 wherein said Group IA-IIIA metal salt is selected from the group consisting of Mg(OOCR") 2 , R"OMgOOCR", ClMgOR", Mg (OR") 2 , R" 2 ALOOCC 6 H 5 , R"Al(OOCR") 2 , and R" 2 AlOR", wherein R" is a hydrocarbyl group.
Claim 17
Dependent Claim 24 words
The composition of claim 15 wherein R" is selected from the group consisting of t-butyl, t-amyl, 1,1 diethyl propyl, 1,1-diethylbenzyl, 2,6-di-tert-butylphenyl, 1,1-diphenylpropyl and triphenylmethyl.
Claim 18
Dependent Claim 32 words
The composition of claim 1 wherein a molar ratio of said salt of said Group IA-IIIA metal to said R''' 3 M is about 1 to 50 to about 50 to 1.
Claim 19
Dependent Claim 10 words
The composition of claim 12, further including TiCl 3 .

References Cited (Backward Citations)

US3663450A Cited
US4072809A Cited
US4038471A Cited
US4158642A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-12-07 1985-06-08 1985-12-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-12-07 1989-06-08 1989-12-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-12-07 1993-06-08 1993-12-08 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag