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US4304655A Expired / Lapsed US ⏱️ 0.0 years remaining

Liquefaction process

Assignee: ExxonMobil Technology and Engineering Co
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Filing: 1979-12-10
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Granted: 1981-12-08
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Expires: 1999-12-10
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Abstract

Abstract Scale formation during the liquefaction of lower ranking coals and similar carbonaceous materials is significantly reduced and/or prevented by pretreatment with a combination of pretreating agents comprising SO 2 and an oxidizing agent. It is essential to effective operation that the moisture content of the solid carbonaceous material be within the range from about 10 to about 25 wt %, based on dry solid carbonaceous material, during the pretreatment. The pretreatment is believed to convert at least a portion of the scale-forming components and particularly calcium, to the corresponding sulfate prior to liquefaction. The pretreatment may be accomplished with the combination of pretreating agents either simultaneously by using a mixture comprising SO 2 and a gaseous oxidizing agent or sequentially by first treating with SO 2 and then with an oxidizing agent.

Inventors

  • 👤 Syamal K. Poddar

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 15:39
CPC Classifications
C; C10; C10G; C10G1/00; Y; Y10; Y10S; Y10S208/00; Y10S208/951

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 123 words
A process for the liquefaction of a lower ranking coal or similar solid carbonaceous material comprising the steps of: (a) adjusting the moisture content of said solid carbonaceous material to an amount within the range from about 10 to about 25 wt %, based on dry solid carbonaceous material; (b) contacting said coal or carbonaceous material containing from about 10 to about 25 wt % moisture with a gaseous mixture comprising sulfur dioxide and a gaseous oxidizing agent so as to reduce the amount of alkaline earth metal humates therein; (c) liquefying the thus treated coal at liquefaction conditions to produce a petroleum-like product; and (d) recovering the liquid product from the unliquefied portion of the pretreated coal or similar solid carbonaceous material.
Claim 2
Dependent Claim 123 words
A process for the liquefaction of a lower ranking coal or similar solid carbonaceous material comprising the steps of: (a) adjusting the moisture content of said solid carbonaceous material to an amount within the range from about 10 to about 25 wt %, based on dry solid carbonaceous material; (b) contacting said coal or carbonaceous material containing from about 10 to about 25 wt % moisture with a gaseous mixture comprising sulfur dioxide and a gaseous oxidizing agent so as to reduce the amount of alkaline earth metal humates therein; (c) liquefying the thus treated coal at liquefaction conditions to produce a petroleum-like product; and (d) recovering the liquid product from the unliquefied portion of the pretreated coal or similar solid carbonaceous material.
Claim 3
Dependent Claim 26 words
The process of claim 1 wherein the coal or similar solid carbonaceous material is ground so that all particles are less than 1-quarter inch in diameter.
Claim 4
Dependent Claim 48 words
The process in claim 1 wherein the coal or similar solid carbonaceous material is contacted with sulfur dioxide at a total pressure within the range from about 15 to about 50 psia and a sulfur dioxide partial pressure within the range from about 0.5 to about 40 psia.
Claim 5
Dependent Claim 34 words
The process of claim 3 wherein the contacting is accomplished with a gaseous mixture comprising SO 2 and from about 0.25 to about 1.5 mols of O 2 per mol of SO 2 .
Claim 6
Dependent Claim 21 words
The process of claim 4 wherein the nominal contacting time is within the range from about 10 to about 60 minutes.
Claim 7
Dependent Claim 17 words
The method of claim 5 wherein the liquefaction is accomplished in the presence of a hydrogen-donor solvent.
Claim 8
Dependent Claim 17 words
The method of claim 6 wherein the liquefaction is accomplished in the presence of added molecular hydrogen.
Claim 9
Dependent Claim 34 words
The method of claim 7 wherein the liquefaction is accomplished at a temperature of about 800° to about 880° F. and at a pressure within the range from about 1500 to about 2000 psig.
Claim 10
Dependent Claim 14 words
The method of claim 1 wherein the contacting is accomplished in a fluidized bed.
Claim 11
Dependent Claim 21 words
The method of claim 1 wherein the moisture content is within the range from about 20 to about 25 wt %.
Claim 12
Dependent Claim 120 words
A process for the liquefaction of lower ranking coal or similar solid carbonaceous material comprising the steps of: (a) adjusting the moisture content of said solid carbonaceous material to an amount within the range from about 10 to about 25 weight percent, based on dry, solid carbonaceous material; (b) contacting said coal or carbonaceous material containing from about 10 to about 25 weight percent moisture with gaseous SO 2 and then a gaseous oxidizing agent so as to reduce the amount of alkaline earth metal humates therein; (c) liquefying the thus treated coal at liquefaction conditions to produce a petroleum-like product; and (d) recovering the liquid product from the unliquefied portion of the pretreated coal or similar solid carbonaceous material.
Claim 13
Dependent Claim 120 words
A process for the liquefaction of lower ranking coal or similar solid carbonaceous material comprising the steps of: (a) adjusting the moisture content of said solid carbonaceous material to an amount within the range from about 10 to about 25 weight percent, based on dry, solid carbonaceous material; (b) contacting said coal or carbonaceous material containing from about 10 to about 25 weight percent moisture with gaseous SO 2 and then a gaseous oxidizing agent so as to reduce the amount of alkaline earth metal humates therein; (c) liquefying the thus treated coal at liquefaction conditions to produce a petroleum-like product; and (d) recovering the liquid product from the unliquefied portion of the pretreated coal or similar solid carbonaceous material.
Claim 14
Dependent Claim 27 words
The process of claim 1 wherein the gaseous mixture comprising sulfur dioxide and a gaseous oxidizing agent is saturated with moisture at the temperature of the pretreatment.
Claim 15
Dependent Claim 22 words
The process of claim 10 wherein the gas used to effect pretreatment is saturated with moisture at the temperature of the pretreatment.

References Cited (Backward Citations)

US1436289A Cited
US1840287A Cited
US2191156A Cited
US2133280A Cited
US2221410A Cited
US4120664A Cited
US4161440A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-12-07 1985-06-08 1985-12-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-12-07 1989-06-08 1989-12-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-12-07 1993-06-08 1993-12-08 $7700.00 Window Closed / Lapsed

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