US4303736A
Expired / Lapsed
US
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Hollow plastic microspheres
Assignee: Carvellas Perry
•
Filing: 1979-12-13
•
Granted: 1981-12-01
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Expires: 1999-12-13
Abstract
Abstract Hollow plastic microspheres made from thermoplastic or thermosetting plastic compositions are described. The hollow plastic microspheres can be used as filler materials in plastics, in plastic foam compositions and in concrete and asphalt compositions. The hollow plastic microspheres can be made from low heat conductivity plastic compositions and blown with a low heat conductivity gas and used to make improved insulation materials and composites and insulating systems. The hollow plastic microspheres can be made to contain a thin transparent or reflective metal coating deposited on the inner wall surface of the microspheres by adding to the blowing gas small dispersed metal particles and/or gases of organo metal compounds and decomposing the organo metal compounds. The hollow plastic microspheres can also be made in the form of filamented plastic microspheres with a thin plastic filament connecting adjacent plastic microspheres.
Inventors
- 👤 Leonard Torobin
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-31 22:51
CPC Classifications
F; F16; F16L; F16L59/00; F16L59/08; B; B01; B01J; B01J13/00; B01J13/02; B01J13/20; B01J13/22; B29; B29C; B29C49/00; B29C49/0042; B29C49/42; B29C49/46; B29C70/00; B29C70/58; C; C03; C03B; C03B19/00; C03B19/10; C03B19/107; C03B19/1075; C04; C04B; C04B14/00; C04B14/02; C04B14/04; C04B14/22; C04B14/24; C04B20/00; C04B20/10; C04B20/1055; C08; C08J; C08J9/00; C08J9/32; F16L59/06; F16L59/065; F24; F24S; F24S80/00; F24S80/50; F24S80/52; F24S80/525; B29C2049/4602; B29C2049/465; B29C2049/4655; B29C2049/4664; B29K; B29K2105/00; B29K2105/06; B29K2105/16; B29K2105/165; C03B2203/00; C03B2203/10; C03B2203/14; C03B2203/16; F25; F25D; F25D2201/00; F25D2201/10; F25D2201/14; Y; Y02; Y02E; Y02E10/00; Y02E10/40; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2982; Y10T428/2991; Y10T428/2998
Claims Analysis
Total Claims: 45
Claim 1
Independent Claim
58 words
Hollow organic film forming material microspheres having a diameter of 200 to 10,000 microns and having a wall thickness of 0.1 to 1,000 microns, wherein said microspheres are free of latent solid or liquid blowing gas materials or gases and the walls of said microspheres are substantially free of holes, relatively thinned wall portions or sections and bubbles.
Claim 2
Dependent Claim
58 words
Hollow organic film forming material microspheres having a diameter of 200 to 10,000 microns and having a wall thickness of 0.1 to 1,000 microns, wherein said microspheres are free of latent solid or liquid blowing gas materials or gases and the walls of said microspheres are substantially free of holes, relatively thinned wall portions or sections and bubbles.
Claim 3
Dependent Claim
60 words
Hollow organic film forming material microspheres of substantially uniform diameter of 500 to 6,000 microns and of substantially uniform wall thickness of 0.5 to 400 microns, wherein said microspheres are free of latent solid or liquid blowing gas materials or gases and the walls of said microspheres are substantially free of holes, relatively thinned wall portions or sections and bubbles.
Claim 4
Dependent Claim
60 words
Hollow organic film forming material microspheres of substantially uniform diameter of 500 to 6,000 microns and of substantially uniform wall thickness of 0.5 to 400 microns, wherein said microspheres are free of latent solid or liquid blowing gas materials or gases and the walls of said microspheres are substantially free of holes, relatively thinned wall portions or sections and bubbles.
Claim 5
Dependent Claim
16 words
The hollow microspheres of claim 2 having a contained gas pressure of 15 to 75 p.s.i.a.
Claim 6
Dependent Claim
23 words
The hollow microspheres of claim 2 having deposited on the inner wall surfaces thereof a thin metal coating 50° to 5000° A thick.
Claim 7
Dependent Claim
23 words
The hollow microspheres of claim 2 having a diameter of 500 to 3,000 microns and a wall thickness of 0.5 to 200 microns.
Claim 8
Dependent Claim
21 words
The hollow microspheres of claim 2 wherein the microspheres have an average bulk density of 0.5 to 12 lb/ft 3 .
Claim 9
Dependent Claim
8 words
A mass of the microspheres of claim 2.
Claim 10
Dependent Claim
11 words
The hollow microspheres of claim 2 having an oblate spheroid shape.
Claim 11
Dependent Claim
57 words
Filamented, hollow organic film forming material microspheres having a diameter of 200 to 10,000 microns and having a wall thickness of 0.1 to 1000 microns, wherein said microspheres are connected to each other by filament portions which are continuous with the microspheres and are of the same organic film forming material from which the microspheres are made.
Claim 12
Dependent Claim
57 words
Filamented, hollow organic film forming material microspheres having a diameter of 200 to 10,000 microns and having a wall thickness of 0.1 to 1000 microns, wherein said microspheres are connected to each other by filament portions which are continuous with the microspheres and are of the same organic film forming material from which the microspheres are made.
Claim 13
Dependent Claim
57 words
Filamented, hollow organic film forming material microspheres having a diameter of 500 to 6000 microns and having a wall thickness of 0.5 to 400 microns, wherein said microspheres are connected to each other by filament portions which are continuous with the microspheres and are of the same organic film forming material from which the microspheres are made.
Claim 14
Dependent Claim
57 words
Filamented, hollow organic film forming material microspheres having a diameter of 500 to 6000 microns and having a wall thickness of 0.5 to 400 microns, wherein said microspheres are connected to each other by filament portions which are continuous with the microspheres and are of the same organic film forming material from which the microspheres are made.
Claim 15
Dependent Claim
27 words
The hollow microspheres of claim 10 wherein the length of the connecting filaments is substantially equal and is 2 to 20 times the diameter of the microspheres.
Claim 16
Dependent Claim
32 words
The hollow microspheres of claim 10 wherein the length of the connecting filaments is substantially equal and the diameter of the connecting filaments is 1/2500 to 1/20 the diameter of the microspheres.
Claim 17
Dependent Claim
55 words
Hollow plastic microspheres having a diameter of 200 to 10,000 microns and having a wall thickness of 0.1 to 1,000 microns, wherein said microspheres are free of latent solid or liquid blowing gas materials or gases and the walls of said microspheres are substantially free of holes, relatively thinned wall portions or sections and bubbles.
Claim 18
Dependent Claim
55 words
Hollow plastic microspheres having a diameter of 200 to 10,000 microns and having a wall thickness of 0.1 to 1,000 microns, wherein said microspheres are free of latent solid or liquid blowing gas materials or gases and the walls of said microspheres are substantially free of holes, relatively thinned wall portions or sections and bubbles.
Claim 19
Dependent Claim
57 words
Hollow plastic microspheres of substantially uniform diameter of 500 to 6,000 microns and of substantially uniform wall thickness of 0.5 to 400 microns, wherein said microspheres are free of latent solid or liquid blowing gas materials or gases and the walls of said microspheres are substantially free of holes, relatively thinned wall portions or sections and bubbles.
Claim 20
Dependent Claim
57 words
Hollow plastic microspheres of substantially uniform diameter of 500 to 6,000 microns and of substantially uniform wall thickness of 0.5 to 400 microns, wherein said microspheres are free of latent solid or liquid blowing gas materials or gases and the walls of said microspheres are substantially free of holes, relatively thinned wall portions or sections and bubbles.
Claim 21
Dependent Claim
16 words
The hollow microspheres of claim 14 having a contained gas pressure of 5 to 7 p.s.i.a.
Claim 22
Dependent Claim
33 words
The hollow microspheres of claim 14 having a thin metal coating deposited on the inner wall surfaces of the microspheres consisting of a layer of dispersed metal particles 50° to 5000° A thick.
Claim 23
Dependent Claim
23 words
The hollow microspheres of claim 14 having deposited on the inner wall surfaces thereof a thin metal coating 100° to 10,000° A thick.
Claim 24
Dependent Claim
22 words
The hollow microspheres of claim 17 wherein the deposited metal is less than 100° A thick and is transparent to visible light.
Claim 25
Dependent Claim
22 words
The hollow microspheres of claim 17 wherein the deposited metal is more than 100° A thick and is reflective of visible light.
Claim 26
Dependent Claim
23 words
The hollow microspheres of claim 14 having a diameter of 500 to 3000 microns and a wall thickness of 0.5 to 200 microns.
Claim 27
Dependent Claim
18 words
The hollow microspheres of claim 14 having an average bulk density of 0.5 to 12 lb/ft 3 .
Claim 28
Dependent Claim
8 words
A mass of the microspheres of claim 14.
Claim 29
Dependent Claim
11 words
The hollow microspheres of claim 14 having an oblate spheroid shape.
Claim 30
Dependent Claim
26 words
The hollow plastic microspheres of claim 14 wherein there is deposited on the inner wall surfaces a thin metal transparent coating 25° to 95° A thick.
Claim 31
Dependent Claim
27 words
The hollow plastic microspheres of claim 14 wherein there is deposited on the inner wall surfaces thereof a thin metal reflective coating 105° to 600° A thick.
Claim 32
Dependent Claim
26 words
The hollow microspheres of claim 14 wherein the microspheres have deposited on the inner wall surfaces thereof a thin metal coating 150° to 250° A thick.
Claim 33
Dependent Claim
26 words
The hollow microspheres of claim 14 wherein the microspheres have deposited on the inner wall surfaces thereof a thin metal coating 150° to 400° A thick.
Claim 34
Dependent Claim
54 words
Filamented, hollow plastic microspheres having a diameter of 200 to 10,000 microns and having a wall thickness of 0.1 to 1000 microns, wherein said microspheres are connected to each other by filament portions which are continuous with the microspheres and are of the same organic film forming material from which the microspheres are made.
Claim 35
Dependent Claim
54 words
Filamented, hollow plastic microspheres having a diameter of 200 to 10,000 microns and having a wall thickness of 0.1 to 1000 microns, wherein said microspheres are connected to each other by filament portions which are continuous with the microspheres and are of the same organic film forming material from which the microspheres are made.
Claim 36
Dependent Claim
54 words
Filamented, hollow plastic microspheres having a diameter of 500 to 6000 microns and having a wall thickness of 0.5 to 400 microns, wherein said microspheres are connected to each other by filament portions which are continuous with the microspheres and are of the same inorganic film forming material from which the microspheres are made.
Claim 37
Dependent Claim
54 words
Filamented, hollow plastic microspheres having a diameter of 500 to 6000 microns and having a wall thickness of 0.5 to 400 microns, wherein said microspheres are connected to each other by filament portions which are continuous with the microspheres and are of the same inorganic film forming material from which the microspheres are made.
Claim 38
Dependent Claim
16 words
The hollow microspheres of claim 29 having a contained gas pressure of 5 to 75 p.s.i.a.
Claim 39
Dependent Claim
23 words
The hollow microspheres of claim 29 having deposited on the inner wall surfaces thereof a thin metal coating 100° to 1000° A thick.
Claim 40
Dependent Claim
22 words
The hollow microspheres of claim 31 wherein the deposited metal is less than 100° A thick and is transparent to visible light.
Claim 41
Dependent Claim
22 words
The hollow microspheres of claim 31 wherein the deposited metal is more than 100° A thick and is reflective of visible light.
Claim 42
Dependent Claim
8 words
A mass of the microspheres of claim 29.
Claim 43
Dependent Claim
11 words
The hollow microspheres of claim 29 having an oblate spheroid shape.
Claim 44
Dependent Claim
27 words
The hollow microspheres of claim 29 wherein the length of the connecting filaments is substantially equal and is 2 to 20 times the diameter of the microspheres.
Claim 45
Dependent Claim
32 words
The hollow microspheres of claim 29 wherein the length of the connecting filaments is substantially equal and the diameter of the connecting filament is 1/2500 to 1/20 the diameter of the microspheres.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1984-11-30 | 1985-06-01 | 1985-12-01 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1988-11-30 | 1989-06-01 | 1989-12-01 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1992-11-30 | 1993-06-01 | 1993-12-01 | $7700.00 | Window Closed / Lapsed |