US4303464A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Method of manufacturing gallium phosphide single crystals with low defect density
Assignee: Sumitomo Electric Industries Ltd
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Filing: 1980-03-14
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Granted: 1981-12-01
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Expires: 2000-03-14
Abstract
Abstract Gallium phosphide single crystals with low defect density which are manufactured by the liquid encapsulation Czochralski pulling method and which are characterized in that they are doped or not doped with at least one kind of dopant which is electrically active in gallium phosphide and are so doped as to have at least one dopant such as boron or some other strongly reducing impurity which has a reducing activity equal to or greater than that of boron remain in the crystals in a quantity not less than 1x1017 cm-3 and the sum of dislocation etch pit density and small conical etch pit density of the surface (111)B which has been subjected to etching for 3 to 5 minutes with RC etchant at a temperature of 65 DEG C. DIFFERENCE 75 DEG C. after removing the mechanically damaged layer on the surface does not exceed 1x105 cm-2, and a method of manufacturing the crystals.
Inventors
- 👤 Takashi Suzuki
- 👤 Shin-ichi Akai
- 👤 Hideki Mori
- 👤 Katsunosuke Aoyagi
- 👤 Takashi Shimoda
- 👤 Kazuhisa Matsumoto
- 👤 Masami Sasaki
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-03 05:03
CPC Classifications
C; C30; C30B; C30B27/00; C30B27/02; C30B15/00; C30B29/00; C30B29/10; C30B29/40; C30B29/44
Claims Analysis
Total Claims: 6
Claim 1
Independent Claim
176 words
A method of manufacturing gallium phosphide single crystals with low defect density, which have a sum of dislocation etch pit density and small conical etch pit density that does not exceed 1×10 5 cm -2 on the (111)B surface of said crystals after removal of mechanically damaged surface layer and subjection to etching with RC etchant for 3˜5 minutes at a temperature of 65° C.˜75° C., by the liquid encapsulation Czochralski pulling method using a liquid encapsulant and which is characterized by controlling the Czochralski method in the steps of selecting a temperature gradient in the liquid encapsulant (B 2 O 3 ) which is approximately 200° C./cm, doping with at least one kind of strongly reducing impurity selected from a group of impurities which have reducing activity equal to or greater than that of boron under such conditions that oxygen concentration in the raw material gallium phosphide melt does not exceed 0.15 mol percents, and thereby doping the pulled crystals with 1×10 17 cm -3 or more of said strongly reducing impurity with good reproducibility.
Claim 2
Independent Claim
176 words
A method of manufacturing gallium phosphide single crystals with low defect density, which have a sum of dislocation etch pit density and small conical etch pit density that does not exceed 1×10 5 cm -2 on the (111)B surface of said crystals after removal of mechanically damaged surface layer and subjection to etching with RC etchant for 3˜5 minutes at a temperature of 65° C.˜75° C., by the liquid encapsulation Czochralski pulling method using a liquid encapsulant and which is characterized by controlling the Czochralski method in the steps of selecting a temperature gradient in the liquid encapsulant (B 2 O 3 ) which is approximately 200° C./cm, doping with at least one kind of strongly reducing impurity selected from a group of impurities which have reducing activity equal to or greater than that of boron under such conditions that oxygen concentration in the raw material gallium phosphide melt does not exceed 0.15 mol percents, and thereby doping the pulled crystals with 1×10 17 cm -3 or more of said strongly reducing impurity with good reproducibility.
Claim 3
Dependent Claim
28 words
A method of manufacturing gallium phosphide single crystals as claimed in claim 1, with is further characterized in that a pulling speed of about 10 mm/hr. is employed.
Claim 4
Dependent Claim
28 words
A method of manufacturing gallium phosphide single crystals as claimed in claim 3, which is further characterized in that a rotating speed of about 10 r.p.m. is employed.
Claim 5
Independent Claim
204 words
A method of manufacturing gallium phosphide single crystals with low defect density, which have a sum of dislocation etch pit density and small conical etch pit density that does not exceed 1×10 5 cm -2 on the (111)B surface of said crystals after removal of mechanically damaged surface layer and subjection to etching with RC etchant for 3˜5 minutes at a temperature of 65° C.˜75° C., by the liquid encapsulation Czochralski pulling method using a liquid encapsulant and which is characterized by controlling the Czochralski method in the steps of (a) doping with at least one kind of strongly reducing impurity selected from a group of impurities which have reducing activity equal to or greater than that of boron under such conditions that oxygen concentration in the raw material gallium phosphide melt does not exceed 0.15 mol percents, (b) controlling said oxygen concentration by giving additional vacuum heat-treatment to the liquid encapsulant at 1,000° C. for about 30 minutes under a vacuum of 10 -1 to 10 -2 Torr after ordinary heat-treatment for about 10 hours at 1,000° C. in the air, (c) and thereby doping the pulled crystals with 1×10 17 cm -3 or more of said strongly reducing impurity with good reproducibility.
Claim 6
Independent Claim
204 words
A method of manufacturing gallium phosphide single crystals with low defect density, which have a sum of dislocation etch pit density and small conical etch pit density that does not exceed 1×10 5 cm -2 on the (111)B surface of said crystals after removal of mechanically damaged surface layer and subjection to etching with RC etchant for 3˜5 minutes at a temperature of 65° C.˜75° C., by the liquid encapsulation Czochralski pulling method using a liquid encapsulant and which is characterized by controlling the Czochralski method in the steps of (a) doping with at least one kind of strongly reducing impurity selected from a group of impurities which have reducing activity equal to or greater than that of boron under such conditions that oxygen concentration in the raw material gallium phosphide melt does not exceed 0.15 mol percents, (b) controlling said oxygen concentration by giving additional vacuum heat-treatment to the liquid encapsulant at 1,000° C. for about 30 minutes under a vacuum of 10 -1 to 10 -2 Torr after ordinary heat-treatment for about 10 hours at 1,000° C. in the air, (c) and thereby doping the pulled crystals with 1×10 17 cm -3 or more of said strongly reducing impurity with good reproducibility.
References Cited (Backward Citations)
US3874952A
Cited
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1984-11-30 | 1985-06-01 | 1985-12-01 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1988-11-30 | 1989-06-01 | 1989-12-01 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1992-11-30 | 1993-06-01 | 1993-12-01 | $7700.00 | Window Closed / Lapsed |