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US4297182A Expired / Lapsed US ⏱️ 0.0 years remaining

Production of alkali metal hydroxide

Assignee: AGC Inc
•
Filing: 1980-04-18
•
Granted: 1981-10-27
•
Expires: 2000-04-18
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Abstract

Abstract A gas and liquid permeable cathode is bonded on an ion-exchange membrane and the composite electrode is used in an electrolytic cell for a production of sodium hydroxide by an electrolysis of an aqueous solution of sodium chloride. The cathode comprises a thermally decomposed nickel obtained from a nickel salt of fatty acid, Raney nickel, stabilized Raney nickel or carbonyl nickel and a polytetrafluoroethylene.

Inventors

  • 👤 Yoshio Oda
  • 👤 Takeshi Morimoto
  • 👤 Kohji Suzuki

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 00:22
CPC Classifications
C; C25; C25B; C25B1/00; C25B1/01; C25B1/34; C25B1/46; C25B11/00; C25B11/04; C25B11/051; C25B11/073; C25B11/091; C25B11/095; C25B9/00; C25B9/17; C25B9/19; C25B9/23

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 76 words
In a process for producing an alkali metal hydroxide by electrolyzing an aqueous solution of an alkali metal chloride by using a gas and liquid-permeable cathode bonded on an ion-exchange membrane, the improvement wherein said gas and liquid permeable cathode consists essentially of a nickel containing powder selected from the group consisting of a thermally decomposed nickel obtained from a nickel salt of fatty acid; Raney nickel; stabilized Raney nickel; and carbonyl nickel and a polytetrafluoroethylene.
Claim 2
Dependent Claim 76 words
In a process for producing an alkali metal hydroxide by electrolyzing an aqueous solution of an alkali metal chloride by using a gas and liquid-permeable cathode bonded on an ion-exchange membrane, the improvement wherein said gas and liquid permeable cathode consists essentially of a nickel containing powder selected from the group consisting of a thermally decomposed nickel obtained from a nickel salt of fatty acid; Raney nickel; stabilized Raney nickel; and carbonyl nickel and a polytetrafluoroethylene.
Claim 3
Dependent Claim 25 words
A process according to claim 1 wherein said nickel salt of fatty acid is nickel formate, nickel acetate, nickel oxalate, nickel stearate or nickel citrate.
Claim 4
Dependent Claim 27 words
A process according to claim 1 wherein the ratio of said nickel containing powder to said polytetrafluoroethylene is in the range of 10:0.05 to 5 by weight.
Claim 5
Dependent Claim 27 words
A process according to claim 1 wherein said gas-liquid permeable cathode has an average pore size of 0.01 to 1000μ and a porosity of 20 to 95%.
Claim 6
Dependent Claim 16 words
A process according to claim 1 wherein said ion-exchange membrane is a fluorinated cation exchange membrane.
Claim 7
Dependent Claim 58 words
A process according to claim 1 wherein the ratio of said nickel containing powder to said polytetrafluoroethylene is in the range of 10:0.05 to 5 by weight, wherein said gas-liquid permeable cathode has an average pore size of 0.01 to 1000μ and a porosity of 20 to 95%, and wherein said ion-exchange membrane a fluorinated cation exchange membrane.
Claim 8
Dependent Claim 30 words
A process according to claim 6 wherein said nickel containing powder and said polytetrafluoroethylene are combined by admixing the powder with an aqueous dispersion of polytetrafluoroethylene and thereafter removing water.

References Cited (Backward Citations)

US4116804A Cited
US4118294A Cited
US4170536A Cited
GB2009795A Cited
US4210501A Cited
US4191618A Cited
US4224121A Cited
US4209368A Cited
JPS5528216A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-10-26 1985-04-27 1985-10-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-10-26 1989-04-27 1989-10-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-10-26 1993-04-27 1993-10-27 $7700.00 Window Closed / Lapsed

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