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US4295999A Expired / Lapsed US ⏱️ 0.0 years remaining

Polymerization catalyst

Assignee: Union Carbide Chemicals and Plastics Technology LLC
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Filing: 1980-05-21
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Granted: 1981-10-20
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Expires: 2000-05-21
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Abstract

Abstract Polymerization catalysts are prepared by impregnation of a silica or aluminum support with a vanadium, titanium and/or chromium salt decomposable upon calcination to the oxide, calcining the impregnated support at about 500 DEG -700 DEG C., impregnating the calcined support with a solution of aluminum hydride and heating the resultant material to about 300 DEG C.-500 DEG C. in hydrogen. The catalyst is extremely active for the polymerization of lower molecule weight olefins such as ethylene and ethylene-propylene mixtures.

Inventors

  • 👤 Lynn H. Slaugh

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 01:27
CPC Classifications
B; B01; B01J; B01J31/00; B01J31/02; B01J31/12; B01J31/14; B01J31/143; C; C08; C08F; C08F10/00

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 100 words
A process for the preparation of a catalyst suitable for polymerization reactions which process comprises: (a) impregnating a silica or alumina support with a transition metal salt decomposable upon calcination to the oxide wherein said metal salt is selected from the group consisting of vanadium, titanium, chromium or mixtures thereof; (b) calcining the metal impregnated support at a temperature ranging from about 450° C. to about 1000° C.; (c) impregnating the calcined support with a solution of aluminum hydride; and (d) heating the hydride impregnated support in hydrogen at a temperature range from about 200° C. to about 600° C.
Claim 2
Dependent Claim 100 words
A process for the preparation of a catalyst suitable for polymerization reactions which process comprises: (a) impregnating a silica or alumina support with a transition metal salt decomposable upon calcination to the oxide wherein said metal salt is selected from the group consisting of vanadium, titanium, chromium or mixtures thereof; (b) calcining the metal impregnated support at a temperature ranging from about 450° C. to about 1000° C.; (c) impregnating the calcined support with a solution of aluminum hydride; and (d) heating the hydride impregnated support in hydrogen at a temperature range from about 200° C. to about 600° C.
Claim 3
Dependent Claim 31 words
The process of claim 1 wherein the metal impregnated support is calcined at about 500° C.-950° C. and the hydride impregnated support is heated in hydrogen at about 250° C.-550° C.
Claim 4
Dependent Claim 18 words
The process of claim 2 wherein the impregnated support is heated in hydrogen at about 300° C.-500° C.
Claim 5
Dependent Claim 13 words
The process of claims 1, 2 or 3 wherein the support is silica.
Claim 6
Dependent Claim 20 words
The process of claims 1, 2 or 3 wherein the calcination is carried out in a neutral or oxidizing atmosphere.
Claim 7
Dependent Claim 16 words
The process of claims 1, 2 or 3 wherein the calcination is carried out in air.
Claim 8
Dependent Claim 55 words
The process of claims 1, 2 or 3 wherein the transition metal ranges from about 0.1 to about 20 percent by weight (measured as the metal) of the total catalyst and the aluminum added as aluminum hydride ranges from about 0.1 to about 25 percent by weight (measured as the metal) of the total catalyst.
Claim 9
Dependent Claim 55 words
The process of claims 1, 2 or 3 wherein the transition metal ranges from about 0.5 to about 5 percent by weight (measured as the metal) of the total catalyst and the aluminum added as aluminum hydride ranges from about 1 to about 10 percent by weight (measured as the metal) of the total catalyst.
Claim 10
Dependent Claim 93 words
A catalyst suitable for polymerization reactions prepared by: (a) impregnating a silica or alumina support with a transition metal salt decomposable upon calcination to the oxide wherein said metal salt is selected from the group consisting of vanadium, titanium, chromium or mixtures thereof; (b) calcining the metal impregnated support at a temperature ranging from about 450° C. to about 1000° C.; (c) impregnating the calcined support with a solution of aluminum hydride; and (d) heating the hydride impregnated support in hydrogen at a temperature ranging from about 200° C. to about 600° C.
Claim 11
Dependent Claim 93 words
A catalyst suitable for polymerization reactions prepared by: (a) impregnating a silica or alumina support with a transition metal salt decomposable upon calcination to the oxide wherein said metal salt is selected from the group consisting of vanadium, titanium, chromium or mixtures thereof; (b) calcining the metal impregnated support at a temperature ranging from about 450° C. to about 1000° C.; (c) impregnating the calcined support with a solution of aluminum hydride; and (d) heating the hydride impregnated support in hydrogen at a temperature ranging from about 200° C. to about 600° C.
Claim 12
Dependent Claim 31 words
The catalyst of claim 9 wherein the metal impregnated support is calcined at about 500° C.-950° C. and the hydride impregnated support is heated in hydrogen at about 250° C.-550° C.
Claim 13
Dependent Claim 18 words
The catalyst of claim 10 wherein the impregnated support is heated in hydrogen at about 300° C.-500° C.
Claim 14
Dependent Claim 13 words
The catalyst of claims 9, 10 or 11 wherein the support is silica.
Claim 15
Dependent Claim 20 words
The catalyst of claims 9, 10 or 11 wherein the calcination is carried out in a neutral or oxidizing atmosphere.
Claim 16
Dependent Claim 16 words
The catalyst of claims 9, 10 or 11 wherein the calcination is carried out in air.
Claim 17
Dependent Claim 55 words
The catalyst of claims 9, 10 or 11 wherein the transition metal ranges from about 0.1 to about 20 percent by weight (measured as the metal) of the total catalyst and the aluminum added as aluminum hydride ranges from about 0.1 to about 25 percent by weight (measured as the metal) of the total catalyst.
Claim 18
Dependent Claim 55 words
The catalyst of claims 9, 10 or 11 wherein the transition metal ranges from about 0.5 to about 5 percent by weight (measured as the metal) of the total catalyst and the aluminum added as aluminum hydride ranges from about 1 to about 10 percent by weight (measured as the metal) of the total catalyst.

References Cited (Backward Citations)

US2731452A Cited
US2912419A Cited
US3415759A Cited
US3526601A Cited
US3780011A Cited
US3897364A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-10-19 1985-04-20 1985-10-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-10-19 1989-04-20 1989-10-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-10-19 1993-04-20 1993-10-20 $7700.00 Window Closed / Lapsed

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