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US4293476A Expired / Lapsed US ⏱️ 0.0 years remaining

Interfacial cross-linking of latex films

Assignee: Union Carbide Chemicals and Plastics Technology LLC
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Filing: 1979-08-02
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Granted: 1981-10-06
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Expires: 1999-08-02
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Abstract

Abstract Cross-linked, synthetic polymer compositions comprising an aqueous polymer dispersion of (1) heterogeneous polymer particles having a high concentration of reactive groups such as an activated halogen on their surface and (2) a water-soluble coreactive component bearing a plurality of reactive groups coreactive with the reactive groups of the heterogeneous polymer particle, e.g., ##STR1## are useful for preparing strong films or coatings. For example, a polymer composition consisting of an aqueous colloidal dispersion of heterogeneous polymer particles having a shell layer derived from a reactive monomer such as vinylbenzyl chloride and a coreactive component of triethylenetetraamine can be applied to a suitable substrate and cross-linked to form a strong, water-resistant film.

Inventors

  • 👤 Carl Moore
  • 👤 Robert A. Kirchoff

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 09:38
CPC Classifications
D; D21; D21H; D21H17/00; D21H17/20; D21H17/33; D21H17/34; D21H17/38; C; C08; C08F; C08F279/00; C08F279/02; C08L; C08L51/00; C08L51/04; Y; Y10; Y10S; Y10S525/00; Y10S525/902

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 143 words
A cross-linkable, synthetic polymer composition comprising an aqueous polymer dispersion of (1) heterogeneous polymer particles which comprise a water-insoluble polymeric core of a polymer of a conjugated diene or a copolymer of a conjugated diene with a monovinylidene aromatic and having on its surface a reactive polymer domain, said reactive polymer domain having an average thickness of up to about 100 A and being derived from an amount of a reactive monomer bearing a non- or weakly ionic reactive halo, amino or substituted amino, or epoxy group such that the reactive groups are more concentrated in the reactive polymer domain than in the polymeric core of the heterogeneous polymer particle and (2) a water-soluble coreactive component bearing a plurality of a second non- or weakly ionic reactive group coreactive with the reactive groups of the reactive polymer domain of the heterogeneous polymer particles.
Claim 2
Dependent Claim 143 words
A cross-linkable, synthetic polymer composition comprising an aqueous polymer dispersion of (1) heterogeneous polymer particles which comprise a water-insoluble polymeric core of a polymer of a conjugated diene or a copolymer of a conjugated diene with a monovinylidene aromatic and having on its surface a reactive polymer domain, said reactive polymer domain having an average thickness of up to about 100 A and being derived from an amount of a reactive monomer bearing a non- or weakly ionic reactive halo, amino or substituted amino, or epoxy group such that the reactive groups are more concentrated in the reactive polymer domain than in the polymeric core of the heterogeneous polymer particle and (2) a water-soluble coreactive component bearing a plurality of a second non- or weakly ionic reactive group coreactive with the reactive groups of the reactive polymer domain of the heterogeneous polymer particles.
Claim 3
Dependent Claim 62 words
The cross-linkable composition of claim 1 wherein the (1) reactive monomer and (2) coreactive component are employed in amounts such that the tensile strength of a cross-linked film prepared from the cross-linkable composition is measurably higher than a film prepared in an identical manner from a composition having the same type and amount of heterogeneous polymer particles but contains no coreactive component.
Claim 4
Dependent Claim 87 words
The cross-linkable composition of claim 1 wherein the (1) reactive monomer and (2) coreactive component are employed in amounts such that the tensile strength of a cross-linked film prepared from the cross-linkable composition is measurably higher than a film prepared in an identical manner from an identical cross-linkable composition except that the composition contains homogeneous polymer particles prepared using the same amount and type of reactive monomer employed in preparing the heterogeneous polymer particle but such amount of monomer is essentially uniformly distributed throughout the polymer particle.
Claim 5
Dependent Claim 79 words
The curable composition of claim 1 wherein the reactive monomer is employed in an amount such that there is at least 0.3 milliequivalent of reactive groups per gram of the reactive polymer domain and the coreactive component is employed in an amount such that in the curable composition, the equivalents of reactive groups pendant to the coreactive component are at least about 0.5 times the equivalents of reactive groups in the reactive polymer domain of the heterogeneous polymer particles.
Claim 6
Dependent Claim 94 words
The curable composition of claim 4 wherein the polymeric core of the heterogeneous polymer particle comprises no more than about 0.03 milliequivalent of reactive groups per grams of the polymeric core, the reactive monomer is employed in amounts such that there is at least about 2 milliequivalents of the reactive group per grams of the reactive polymer domain and the correactive component is employed in amounts such that the equivalents of reactive groups pendant to the coreactive component is at least about 0.8 times the equivalents of reactive groups in the reactive polymer domain.
Claim 7
Dependent Claim 18 words
The curable composition of claim 5 wherein the reactive groups are halo and amino or substituted amino groups.
Claim 8
Dependent Claim 18 words
The curable composition of claim 5 wherein the reactive groups are oxiranyl and amino or substituted amino groups.
Claim 9
Dependent Claim 76 words
The curable composition of claim 5 or 6 wherein the reactive monomer is employed in amounts such that there are at least about 1 milliequivalent of reactive groups per gram of the reactive polymer domain and the curable composition contains an amount of the coreactive component such that the equivalents of reactive groups pendant thereto are at least about 0.8 times the equivalents of reactive groups in the reactive polymer domain of the heterogeneous polymer particles.
Claim 10
Dependent Claim 26 words
The curable composition of claim 8 wherein the water-insoluble polymeric core is a copolymer of a conjugated diene and a vinyl halide or a vinylidene halide.
Claim 11
Dependent Claim 57 words
The curable composition of claim 8 wherein the water-insoluble polymeric core comprises from about 45 to about 95 mole percent of the conjugated diene and from about 55 to about 5 mole percent of the monovinylidene aromatic, said mole percents being based on the total moles of conjugated diene and monovinylidene aromatic in the water-insoluble polymer domain.
Claim 12
Dependent Claim 81 words
The curable composition of claim 7 wherein the reactive polymer domain is derived from a monovinylidene aromatic having a halogen atom attached to a benzylic carbon atom, an olefinically unsaturated halide, a halide of an alkyl ester of α,β-ethylenically unsaturated carboxylic acid or an α,β-ethylenically unsaturated halide ether and the coreactive component is a polyamine of an aliphatic, alicyclic or aromatic hydrocarbon or an inertly substituted aliphatic, alicyclic or aromatic hydrocarbon which has two or more amino hydrogen atoms per molecule.
Claim 13
Dependent Claim 74 words
The curable composition of claim 7 wherein the heterogeneous polymer particle comprises a water-insoluble polymer domain derived from about 55 to about 85 mole percent 1,3-butadiene and from about 45 to about 15 mole percent styrene, and a reactive polymer domain derived from a vinylbenzyl halide, said vinylbenzyl halide comprising from about 1 to about 10 percent of the heterogeneous polymer particle and the coreactive component is a polyalkylene polyamine or a cyclic amine.
Claim 14
Dependent Claim 57 words
The curable composition of claim 7 wherein the reactive polymer domain is derived from an epoxide of an alkyl ester of α,β-ethylenically unsaturated monomer and the coreactive component is a polyamine of an aliphatic, alicyclic or aromatic hydrocarbon or an inertly substituted aliphatic, alicyclic or aromatic hydrocarbon which has two or more amino hydrogen atoms per molecule.
Claim 15
Dependent Claim 55 words
The curable composition of claim 11 wherein the heterogeneous polymer particle has a water-insoluble domain derived from 55 to about 85 mole percent 1,3-butadiene and from about 45 to about 15 mole percent styrene and a reactive polymer domain derived from glycidyl methacrylate and the coreactive component is a polyalkylene polyamine or a cyclic amine.
Claim 16
Dependent Claim 37 words
The curable composition of claim 13 wherein the aqueous colloidal dispersion of the heterogeneous polymer particle is prepared by emulsion polymerizing a monomer bearing reactive substituent groups in an aqueous medium containing particles of a water-insoluble polymer.
Claim 17
Dependent Claim 64 words
The curable composition of claim 14 wherein the particles of the water-insoluble polymer are prepared by dispersing the monomers from which the polymer is prepared in an aqueous polymerization medium and exposing the monomers to a free radical polymerization means, followed by adding a reactive monomer to the aqueous medium and subsequently polymerizing the reactive monomer at conditions sufficient to form heterogeneous polymer particles.
Claim 18
Dependent Claim 11 words
A cured composition prepared from the curable composition of claim 1.

References Cited (Backward Citations)

US3215647A Cited
US3457209A Cited
US3745196A Cited
US4098746A Cited
US3912682A Cited
US4126595A Cited
US4082884A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-10-05 1985-04-06 1985-10-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-10-05 1989-04-06 1989-10-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-10-05 1993-04-06 1993-10-06 $7700.00 Window Closed / Lapsed

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