Purification of wet process phosphoric acid as a pretreatment step in the recovery of uranium

Claim 1

A method of removal of humic acid impurities from a metal containing acidic solution also containing humic acid impurities, as a pretreatment in a metal recovery process, comprising the steps of: (1) mixing the humic acid containing acidic solution with a scrubbing agent in a mixer-settler means, the scrubbing agent consisting essentially of: (a) an organic, metal extractant material that has low solubility in the acidic solution, and is effective to form a metal derivative with metal ions in the acidic solution, and (b) an organic hydrocarbon solvent for the metal extract material, said hydrocarbon solvent having a boiling point of over about 70° C., a limited solubility in the acidic solution, and comprising from about 50 vol. % to about 90 vol. % of the scrubbing agent, where the scrubbing agent is interactive with the humic acid impurities, and is added in an amount effective to scrub the humic acid impurities from the acidic solution; where after mixing, the acid and scrubbing agent flow at a high rate into the settler, forming a mixture consisting of a scrubbing agent-impurities sludge phase and a purified acidic solution phase, where the sludge phase forms on top of the purified acidic solution phase, where the flow rate of the mixed acid and scrubbing agent into the settler is such that the thickness ratio of the top sludge phase:bottom purified acidic phase is maintained at from about 1:2 to 10, (2) removing the scrubbing agent-impurities sludge phase, and then (3) passing the purified acidic solution phase into a metal extraction means.

Claim 2

A method of removal of humic acid impurities from a metal containing acidic solution also containing humic acid impurities, as a pretreatment in a metal recovery process, comprising the steps of: (1) mixing the humic acid containing acidic solution with a scrubbing agent in a mixer-settler means, the scrubbing agent consisting essentially of: (a) an organic, metal extractant material that has low solubility in the acidic solution, and is effective to form a metal derivative with metal ions in the acidic solution, and (b) an organic hydrocarbon solvent for the metal extract material, said hydrocarbon solvent having a boiling point of over about 70° C., a limited solubility in the acidic solution, and comprising from about 50 vol. % to about 90 vol. % of the scrubbing agent, where the scrubbing agent is interactive with the humic acid impurities, and is added in an amount effective to scrub the humic acid impurities from the acidic solution; where after mixing, the acid and scrubbing agent flow at a high rate into the settler, forming a mixture consisting of a scrubbing agent-impurities sludge phase and a purified acidic solution phase, where the sludge phase forms on top of the purified acidic solution phase, where the flow rate of the mixed acid and scrubbing agent into the settler is such that the thickness ratio of the top sludge phase:bottom purified acidic phase is maintained at from about 1:2 to 10, (2) removing the scrubbing agent-impurities sludge phase, and then (3) passing the purified acidic solution phase into a metal extraction means.

Claim 4

A method of removal of humic acid impurities from a uranium containing wet process phosphoric acid solution also containing humic acid impurities, as a pretreatment in a uranium recovery process, comprising the steps of: (1) oxidizing the humic acid containing phosphoric acid solution with an oxidizing agent, (2) mixing the oxidized humic acid containing phosphoric acid solution with a scrubbing agent in a mixer-settler means, the scrubbing agent consisting essentially of: (a) an organic metal extractant consisting essentially of a mixture of: (i) dialkyl phosphoric acid having from 4 to 12 carbon atoms in the alkyl group, and (ii) trialkylphosphine oxide having from 4 to 10 carbon atoms in the alkyl group, where the mole ratio of dialkyl-phosphoric acid:trialkylphosphine oxide is from about 3 to 5:1, and (b) an organic hydrocarbon solvent for the metal extractant, said hydrocarbon solvent having a boiling point of over about 70° C., a limited solubility in the phosphoric acid, and comprising from about 50 vol. % to about 90 vol. % of the scrubbing agent, where the scrubbing agent is interactive with the humic acid impurities, and is added in an amount effective to scrub the humic acid impurities from the phosphoric acid solution; where after mixing, the acid and scrubbing agent flow at a high rate into the settler, forming a mixture consisting of a scrubbing agent-impurities sludge phase and a purified acid solution phase, where the sludge phase forms on top of the purified acidic solution phase, where the flow rate of the mixed acid and scrubbing agent into the settler is such that the thickness ratio of the top sludge phase:bottom purified acidic phase is maintained at from about 1:2 to 10, (3) removing the scrubbing agent-impurities sludge phase, and then (4) passing the purified acidic solution phase into a uranium extraction means, where the purified acidic solution can be contacted with solvent over a wide concentration range without forming sludge emulsions.

Claim 5

A method of removal of humic acid impurities from a uranium containing wet process phosphoric acid solution also containing humic acid impurities, as a pretreatment in a uranium recovery process, comprising the steps of: (1) oxidizing the humic acid containing phosphoric acid solution with an oxidizing agent, (2) mixing the oxidized humic acid containing phosphoric acid solution with a scrubbing agent in a mixer-settler means, the scrubbing agent consisting essentially of: (a) an organic metal extractant consisting essentially of a mixture of: (i) dialkyl phosphoric acid having from 4 to 12 carbon atoms in the alkyl group, and (ii) trialkylphosphine oxide having from 4 to 10 carbon atoms in the alkyl group, where the mole ratio of dialkyl-phosphoric acid:trialkylphosphine oxide is from about 3 to 5:1, and (b) an organic hydrocarbon solvent for the metal extractant, said hydrocarbon solvent having a boiling point of over about 70° C., a limited solubility in the phosphoric acid, and comprising from about 50 vol. % to about 90 vol. % of the scrubbing agent, where the scrubbing agent is interactive with the humic acid impurities, and is added in an amount effective to scrub the humic acid impurities from the phosphoric acid solution; where after mixing, the acid and scrubbing agent flow at a high rate into the settler, forming a mixture consisting of a scrubbing agent-impurities sludge phase and a purified acid solution phase, where the sludge phase forms on top of the purified acidic solution phase, where the flow rate of the mixed acid and scrubbing agent into the settler is such that the thickness ratio of the top sludge phase:bottom purified acidic phase is maintained at from about 1:2 to 10, (3) removing the scrubbing agent-impurities sludge phase, and then (4) passing the purified acidic solution phase into a uranium extraction means, where the purified acidic solution can be contacted with solvent over a wide concentration range without forming sludge emulsions.