Thermal override for static trip circuit breakers

Claim 2

For incorporation in an electromechanical trip device including a permanent magnet for developing a holding flux to create a magnetic force on a plunger sufficient to hold the plunger in a retracted position against the bias of a spring and an electromagnet for selective electrical energization to develop flux in opposition to the holding flux, whereby the magnetic holding force on the plunger is diminished to the extent that the spring becomes overpowering, whereupon the plunger is propelled by the spring to an extended circuit breaker trip initiating position, a thermal trip override comprising a thermal-mechanical element acting to exert a force on the plunger aiding the spring force such as to overpower the magnetic holding force when the temperature becomes excessive whereupon the plunger is propelled to its extended, circuit breaker trip initiating position by the spring.

Claim 3

The thermal trip override defined in claim 1, wherein said thermal-mechanical element is a bimetallic element.

Claim 4

The thermal trip override defined in claim 1, wherein said thermal-mechanical element further acts to prevent the plunger from being fully returned to its retracted position until the excessive temperature condition has subsided.

Claim 5

The thermal trip override defined in claim 2, wherein said bimetallic element is of the snap-acting type acting to rather abruptly convert from a normal configuration to distorted configuration as the temperature rises through a threshold level, in the process of this conversion, said bimetallic element exerting its spring-aiding force on the plunger.

Claim 6

The thermal trip override defined in claim 4, wherein said bimetallic element in its distorted configuration prevents the plunger from being fully returned to its retracted position, said bimetallic element converting back to its normal configuration when the temperature drops below the threshold level to permit the full return of the plunger to its retracted position.

Claim 7

The thermal trip override defined in claim 5, wherein said bimetallic element is in the form of a disc having a normal planar configuration and a distorted, concavo-convex configuration assumed in response to the temperature rising through the threshold level.

Claim 8

The thermal trip override defined in claim 6, wherein said disc is formed having a central opening through which the plunger extends, and said disc exerting its spring-aiding force on an external beaded portion of the plunger.

Claim 9

The thermal trip override defined in claim 6, wherein said disc exerts its spring-aiding force on the inner end of the plunger via an intermediate push rod.

Claim 10

A thermal trip override device operative to trip a circuit breaker in response to a high ambient temperature within the circuit breaker enclosure, said device comprising, in combination: A. a plunger of high magnetically permeable material mounted for movement between a retracted position and an extended position; B. a spring biasing said plunger to its extended position effective in initiating tripping of the circuit breaker; C. a permanent magnet for developing holding flux flowing in a magnetic circuit including said plunger, said holding flux developing sufficient magnetic force to hold said plunger in its retracted position against the bias of said spring; and D. temperature responsive means acting in response to a high ambient temperature condition within the breaker enclosure to exert a force on said plunger aiding said spring whereby the magnetic force on said plunger is overpowered, enabling said spring to propel said plunger to its extended position.

Claim 11

A thermal trip override device operative to trip a circuit breaker in response to a high ambient temperature within the circuit breaker enclosure, said device comprising, in combination: A. a plunger of high magnetically permeable material mounted for movement between a retracted position and an extended position; B. a spring biasing said plunger to its extended position effective in initiating tripping of the circuit breaker; C. a permanent magnet for developing holding flux flowing in a magnetic circuit including said plunger, said holding flux developing sufficient magnetic force to hold said plunger in its retracted position against the bias of said spring; and D. temperature responsive means acting in response to a high ambient temperature condition within the breaker enclosure to exert a force on said plunger aiding said spring whereby the magnetic force on said plunger is overpowered, enabling said spring to propel said plunger to its extended position.

Claim 12

The thermal trip override defined in claim 9, which further includes an electromagnet electrically energizable to develop flux in said magnetic circuit opposing the holding flux, whereby to reduce the magnetic holding force on said plunger to the extent that said spring becomes overpowering.