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US4288564A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the production of microcellular elastomeric moldings and the resultant products

Assignee: Motors Liquidation Co
•
Filing: 1979-06-28
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Granted: 1981-09-08
•
Expires: 1999-06-28
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Abstract

Abstract The instant invention is directed to a process for the production of microcellular elastomeric moldings comprising: (A) introducing a reaction mixture into a closed mold, said reaction mixture comprising: (i) an organic polyisocyanate, (ii) a hydroxyl group containing compound having a molecular weight of from 1800 to 12,000, (iii) a catalyst for the reaction between hydroxyl groups and isocyanate groups, (iv) an active aromatic diamine having at least one alkyl substituent in the orthoposition to a first amino group and two alkyl substituents in ortho-position to a second group, and (v) air and/or nitrogen dissolved under pressure in any one or more of Components (i), (ii), (iii) or (iv), (B) allowing said reaction mixture to react in said mold and (C) removing the resultant product from said mold, the improvement wherein in any of Components (i), (ii), (iii) or (iv) which does contain said air and/or nitrogen dissolved therein there is included an inorganic, finely divided, nitrogen adsorbing agent in an amount sufficient to accelerate the transition of the air and/or nitrogen from the dissolved state to the dispersed state upon release of the pressure (i.e., as the liquid reacting mixture flows into the mold). It is this dispersed state which allows for adequate blowing during the process.

Inventors

  • 👤 Steven M. Conover
  • 👤 Robert M. Loring
  • 👤 William A. Ludwico
  • 👤 John W. Arnold
  • 👤 George Ferber

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 02:00
CPC Classifications
B; B29; B29C; B29C44/00; B29C44/34; B29C44/3469; B29C44/348; B29C67/00; B29C67/24; B29C67/246; C; C08; C08G; C08G18/00; C08G18/06; C08G18/08; C08G18/28; C08G18/65; C08G18/6505; C08G18/6523; C08G18/6529; C08K; C08K3/00; C08K3/01; B29K; B29K2075/00; B29K2105/00; B29K2105/06; B29K2105/16; C08G2110/00; C08G2110/0041; C08G2110/0066; C08G2120/00; Y; Y10; Y10S; Y10S264/00; Y10S264/05; Y10S264/13; Y10S264/83

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 179 words
A process for the production of Microcellular elastomeric moldings comprising: (A) introducing a reaction mixture into a closed mold, said reaction mixture comprising: (i) an organic polyisocyanate, (ii) a hydroxyl group containing compound having a molecular weight of from 1800 to 12,000, (iii) a catalyst for the reaction between hydroxyl groups and isocyanate groups, (iv) an active aromatic diamine having at least one alkyl substituent in the orthoposition to a first amino group and two alkyl substituents in ortho-position to a second group, and (v) air and/or nitrogen dissolved under pressure in any one or more of Components (i), (ii), (iii) or (iv), (B) allowing said reaction mixture to react in said mold and (C) removing the resultant product from said mold, the improvement wherein in any of Components (i), (ii), (iii) or (iv) which does contain said air and/or nitrogen dissolved therein there is included an inorganic, finely divided, nitrogen adsorbing agent in an amount sufficient to accelerate the transition of the air and/or nitrogen from the dissolved state to the dispersed state upon release of the pressure.
Claim 2
Dependent Claim 179 words
A process for the production of Microcellular elastomeric moldings comprising: (A) introducing a reaction mixture into a closed mold, said reaction mixture comprising: (i) an organic polyisocyanate, (ii) a hydroxyl group containing compound having a molecular weight of from 1800 to 12,000, (iii) a catalyst for the reaction between hydroxyl groups and isocyanate groups, (iv) an active aromatic diamine having at least one alkyl substituent in the orthoposition to a first amino group and two alkyl substituents in ortho-position to a second group, and (v) air and/or nitrogen dissolved under pressure in any one or more of Components (i), (ii), (iii) or (iv), (B) allowing said reaction mixture to react in said mold and (C) removing the resultant product from said mold, the improvement wherein in any of Components (i), (ii), (iii) or (iv) which does contain said air and/or nitrogen dissolved therein there is included an inorganic, finely divided, nitrogen adsorbing agent in an amount sufficient to accelerate the transition of the air and/or nitrogen from the dissolved state to the dispersed state upon release of the pressure.
Claim 3
Dependent Claim 22 words
The process of claim 1 wherein said adsorbing agent is selected from the group consisting of aluminas, silicas, carbons, and iron oxides.
Claim 4
Dependent Claim 20 words
The process of claim 1 wherein said adsorbing agent has a surface area of more than 10 m 2 /g.
Claim 5
Dependent Claim 28 words
The process of claim 1 wherein said adsorbing agent is used in an amount of from 0.01 to 1% by weight based on the amount of Component (ii).
Claim 6
Dependent Claim 28 words
The process of claim 4 wherein said adsorbing agent is used in an amount of from 0.1 to 0.7% by weight based on the amount of Component (ii).
Claim 7
Dependent Claim 21 words
The process of claim 5, wherein said adsorbing agent is used in an amount of from about 0.5% without any range.
Claim 8
Dependent Claim 28 words
The process of claim 4 wherein said Component (iv) is used in an amount of from 5 to 75% by weight based on the amount of Component (ii).
Claim 9
Dependent Claim 28 words
The process of claim 7 wherein said Component (iv) is used in an amount of from 5 to 35% by weight based on the amount of Component (ii).
Claim 10
Dependent Claim 28 words
The process of claim 8 wherein said Component (iv) is used in an amount of from 8 to 35% by weight based on the amount of Component (ii).
Claim 11
Dependent Claim 25 words
The process of claim 7, wherein the amounts of reactants are chosen and that the mixture has an isocyanate index of from 70 to 130.
Claim 12
Dependent Claim 25 words
The process of claim 10, wherein the amounts of reactants are chosen such that the mixture has an isocyanate index of from 90 to 110.
Claim 13
Dependent Claim 8 words
The product of the process of claim 1.
Claim 14
Dependent Claim 8 words
The product of the process of claim 10.

References Cited (Backward Citations)

US3256218A Cited
US3640290A Cited
DE2119722A1 Cited
US3865758A Cited
US4067831A Cited
US4048105A Cited
GB1543258A Cited
US4108791A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-09-07 1985-03-09 1985-09-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-09-07 1989-03-09 1989-09-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-09-07 1993-03-09 1993-09-08 $7700.00 Window Closed / Lapsed

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