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US4287404A Expired / Lapsed US ⏱️ 0.0 years remaining

Electrode for electrical discharge machining

Assignee: Agie Charmilles New Technologies SA
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Filing: 1979-02-26
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Granted: 1981-09-01
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Expires: 1999-02-26
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Abstract

Abstract An electrode for machining a workpiece by electrical discharges, the electrode having an active surface comprising at least 50% by weight of a metal or alloy selected from the group consisting of zinc, cadmium, tin, lead, antimony and bismuth. Preferably, the active surface is in the form of a coating electrolytically plated on the surface of a conventional metallic wire having good mechanical characteristics. The invention contemplates continuously plating a metallic filament electrode such as an electrode wire with the active surface coating after the electrode wire has been used for machining a workpiece by EDM.

Inventors

  • 👤 Danielle Convers
  • 👤 Francois Balleys
  • 👤 Jean Pfau

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 12:31
CPC Classifications
B; B23; B23H; B23H1/00; B23H1/04; B23H1/06; B23H7/00; B23H7/02; B23H7/08

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 86 words
In combination with an EDM apparatus, a filament electrode for electrical discharge machining of a workpiece wherein said filament electrode is displaced longitudinally and laterally through the workpiece, said filament electrode comprising a core made of material having a relatively high mechanical strength and a relatively thin metallic surface coating on said core, said metallic surface coating comprising at least 50% of a metal having a low temperature of vaporization selected from the group consisting of zinc, cadmium, tin, lead, antimony, bismuth and an alloy thereof.
Claim 2
Dependent Claim 86 words
In combination with an EDM apparatus, a filament electrode for electrical discharge machining of a workpiece wherein said filament electrode is displaced longitudinally and laterally through the workpiece, said filament electrode comprising a core made of material having a relatively high mechanical strength and a relatively thin metallic surface coating on said core, said metallic surface coating comprising at least 50% of a metal having a low temperature of vaporization selected from the group consisting of zinc, cadmium, tin, lead, antimony, bismuth and an alloy thereof.
Claim 3
Dependent Claim 107 words
In combination with an EDM apparatus, a filament electrode for electrical discharge machining of a workpiece wherein said filament electrode is displaced longitudinally and laterally through the workpiece, said filament electrode comprising a core made of material having a relatively high mechanical strength and a relatively thin metallic surface coating on said core, said metallic surface coating comprising at least 50% of a metal having a low temperature of vaporization selected from the group consisting of zinc, cadmium, tin, lead, antimony, bismuth and an alloy thereof, wherein the core of said filament electrode is metallic and is selected from the group consisting of copper, brass and steel.
Claim 4
Dependent Claim 107 words
In combination with an EDM apparatus, a filament electrode for electrical discharge machining of a workpiece wherein said filament electrode is displaced longitudinally and laterally through the workpiece, said filament electrode comprising a core made of material having a relatively high mechanical strength and a relatively thin metallic surface coating on said core, said metallic surface coating comprising at least 50% of a metal having a low temperature of vaporization selected from the group consisting of zinc, cadmium, tin, lead, antimony, bismuth and an alloy thereof, wherein the core of said filament electrode is metallic and is selected from the group consisting of copper, brass and steel.
Claim 5
Dependent Claim 31 words
The combination of claim 2 wherein said metallic surface coating is placed on a subjacent coating made of a material having a high electrical conductance, said subjacent coating surrounding said core.
Claim 6
Dependent Claim 17 words
The combination of claim 3 wherein said subjacent coating and said metallic surface coating are electrolytically deposited.
Claim 7
Dependent Claim 13 words
The combination of claim 2 wherein said metallic surface coating is electrolytically deposited.
Claim 8
Dependent Claim 79 words
A process for EDM machining, said process comprising electroplating on a metallic filament a relatively thin surface coating containing at least 50% of a metal having a low temperature of vaporization selected from the group consisting of zinc, cadmium, tin, lead, antimony, bismuth, and an alloy thereof by passing said metallic filament through an electrolytic bath for plating said metallic filament with said surface coating, and subsequently passing said coated filament through the machining zone of an EDM apparatus.
Claim 9
Dependent Claim 79 words
A process for EDM machining, said process comprising electroplating on a metallic filament a relatively thin surface coating containing at least 50% of a metal having a low temperature of vaporization selected from the group consisting of zinc, cadmium, tin, lead, antimony, bismuth, and an alloy thereof by passing said metallic filament through an electrolytic bath for plating said metallic filament with said surface coating, and subsequently passing said coated filament through the machining zone of an EDM apparatus.
Claim 10
Dependent Claim 13 words
The process of claim 6 wherein said metallic filament is a metallic wire.
Claim 11
Dependent Claim 22 words
The process of claim 7 further comprising sizing said coated wire through a die after passing said wire through said electrolytic bath.
Claim 12
Dependent Claim 26 words
The process of claim 8 wherein said wire is a single loop of wire passed through said electrolytic bath after being passed through said machining zone.
Claim 13
Dependent Claim 26 words
The process of claim 6 wherein said filament is a single loop of wire passed through said electrolytic bath after being passed through said machining zone.
Claim 14
Dependent Claim 85 words
A process for the manufacture of a wire electrode for electrical discharge machining comprising passing a metallic wire through an electroplating bath for electroplating on said metallic wire a surface coating containing at least 50% of a metal selected from the group consisting of zinc, cadmium, tin, lead, antimony, bismuth and an alloy thereof, wherein said electroplating is effected in an EDM apparatus by passing said wire through said electroplating bath before passing said wire through a machining zone between said wire and a workpiece.
Claim 15
Dependent Claim 85 words
A process for the manufacture of a wire electrode for electrical discharge machining comprising passing a metallic wire through an electroplating bath for electroplating on said metallic wire a surface coating containing at least 50% of a metal selected from the group consisting of zinc, cadmium, tin, lead, antimony, bismuth and an alloy thereof, wherein said electroplating is effected in an EDM apparatus by passing said wire through said electroplating bath before passing said wire through a machining zone between said wire and a workpiece.
Claim 16
Dependent Claim 27 words
The process of claim 11 wherein said wire is passed through a sizing die after passing through said electroplating bath and before passing through said machining zone.
Claim 17
Dependent Claim 105 words
An EDM apparatus comprising a wire electrode, a workpiece-electrode, means for passing the wire electrode through an electroplating bath for forming a surface coating on said wire electrode containing at least 50% of a metal selected from the group consisting of zinc, cadmium, tin, lead, antimony, bismuth and an alloy thereof, means for guiding said electroplated wire electrode through a machining zone between said wire electrode and the workpiece electrode and means for feeding said wire electrode after passing through the machining zone through said electroplating bath for replating on said wire electrode surface coating removed in the course of passage through the machining zone.
Claim 18
Dependent Claim 105 words
An EDM apparatus comprising a wire electrode, a workpiece-electrode, means for passing the wire electrode through an electroplating bath for forming a surface coating on said wire electrode containing at least 50% of a metal selected from the group consisting of zinc, cadmium, tin, lead, antimony, bismuth and an alloy thereof, means for guiding said electroplated wire electrode through a machining zone between said wire electrode and the workpiece electrode and means for feeding said wire electrode after passing through the machining zone through said electroplating bath for replating on said wire electrode surface coating removed in the course of passage through the machining zone.
Claim 19
Dependent Claim 124 words
An EDM apparatus comprising a wire electrode, a workpiece-electrode, means for passing the wire electrode through an electroplating bath for forming a surface coating on said wire electrode containing at least 50% of a metal selected from the group consisting of zinc, cadmium, tin, lead, antimony, bismuth and an alloy thereof, means for guiding said electroplated wire electrode through a machining zone between said wire electrode and the workpiece electrode, means for feeding said wire electrode after passage through the machining zone through said electroplating bath for replating on said wire electrode surface coating removed in the course of passage through the machining zone, and means for sizing said wire electrode after passage through said electroplating bath and before passage through said machining zone.
Claim 20
Dependent Claim 124 words
An EDM apparatus comprising a wire electrode, a workpiece-electrode, means for passing the wire electrode through an electroplating bath for forming a surface coating on said wire electrode containing at least 50% of a metal selected from the group consisting of zinc, cadmium, tin, lead, antimony, bismuth and an alloy thereof, means for guiding said electroplated wire electrode through a machining zone between said wire electrode and the workpiece electrode, means for feeding said wire electrode after passage through the machining zone through said electroplating bath for replating on said wire electrode surface coating removed in the course of passage through the machining zone, and means for sizing said wire electrode after passage through said electroplating bath and before passage through said machining zone.

References Cited (Backward Citations)

US1896613A Cited
US2526423A Cited
US2918722A Cited
US2906853A Cited
US3256071A Cited
US3433892A Cited
US3600981A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-08-31 1985-03-02 1985-09-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-08-31 1989-03-02 1989-09-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-08-31 1993-03-02 1993-09-01 $7700.00 Window Closed / Lapsed

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