US4286086A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Process for preparing polycarbonate using sterically hindered secondary amine catalysts
Assignee: General Electric Co
•
Filing: 1979-12-28
•
Granted: 1981-08-25
•
Expires: 1999-12-28
Abstract
Abstract An interfacial polymerization process for preparing high molecular weight aromatic polycarbonates by reacting a dihydric phenol with a carbonate precursor in the presence of a catalytic amount of certain sterically hindered secondary amines or their salts.
Inventors
- 👤 Victor Mark
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-03 21:01
CPC Classifications
C; C08; C08G; C08G64/00; C08G64/20; C08G64/22; C08G64/24
Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
317 words
An interfacial polymerization process for preparing a high molecular weight aromatic polycarbonate which comprises reacting, under interfacial polycarbonate-forming conditions, a dihydric phenol with a carbonate precursor in the presence of a catalytic amount of a sterically hindered secondary amine, or its acid addition salt, of the formula ##STR12## wherein R is selected from the group consisting of C 5 to C 30 linear alkyl radicals, substituted C 3 to C 30 linear alkyl radicals, C 3 to C 30 branched alkyl radicals, substituted C 3 to C 30 branched alkyl radicals, C 5 to C 30 linear alkenyl radicals, substituted C 5 to C 30 linear alkenyl radicals, C 3 to C 30 branched alkenyl radicals, substituted C 3 to C 30 branched alkenyl radicals, C 3 to C 12 cycloaliphatic radicals, substituted C 3 to C 12 cycloaliphatic radicals, heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, substituted heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, C 7 to C 20 aralkyl radicals, and substituted C 7 to C 20 aralkyl radicals; and R 1 is selected from the group consisting of C 1 to C 30 alkyl radicals, substituted C 1 to C 30 alkyl radicals, C 3 to C 12 cycloaliphatic radicals, substituted C 3 to C 12 cycloaliphatic radicals, C 2 to C 30 alkenyl radicals, substituted C 2 to C 30 alkenyl radicals, heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, substituted heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, C 7 to C 20 aralkyl radicals, and substituted C 7 to C 20 aralkyl radicals.
Claim 2
Dependent Claim
317 words
An interfacial polymerization process for preparing a high molecular weight aromatic polycarbonate which comprises reacting, under interfacial polycarbonate-forming conditions, a dihydric phenol with a carbonate precursor in the presence of a catalytic amount of a sterically hindered secondary amine, or its acid addition salt, of the formula ##STR12## wherein R is selected from the group consisting of C 5 to C 30 linear alkyl radicals, substituted C 3 to C 30 linear alkyl radicals, C 3 to C 30 branched alkyl radicals, substituted C 3 to C 30 branched alkyl radicals, C 5 to C 30 linear alkenyl radicals, substituted C 5 to C 30 linear alkenyl radicals, C 3 to C 30 branched alkenyl radicals, substituted C 3 to C 30 branched alkenyl radicals, C 3 to C 12 cycloaliphatic radicals, substituted C 3 to C 12 cycloaliphatic radicals, heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, substituted heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, C 7 to C 20 aralkyl radicals, and substituted C 7 to C 20 aralkyl radicals; and R 1 is selected from the group consisting of C 1 to C 30 alkyl radicals, substituted C 1 to C 30 alkyl radicals, C 3 to C 12 cycloaliphatic radicals, substituted C 3 to C 12 cycloaliphatic radicals, C 2 to C 30 alkenyl radicals, substituted C 2 to C 30 alkenyl radicals, heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, substituted heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, C 7 to C 20 aralkyl radicals, and substituted C 7 to C 20 aralkyl radicals.
Claim 3
Dependent Claim
14 words
The process of claim 1 wherein the catalyst is a sterically hindered secondary amine.
Claim 4
Dependent Claim
159 words
The process of claim 2 wherein R 1 is selected from the group consisting of C 5 to C 30 linear alkyl radicals, substituted C 5 to C 30 linear alkyl radicals, C 3 to C 30 branched alkyl radicals, substituted C 3 to C 30 branched alkyl radicals, C 5 to C 30 linear alkenyl radicals, substituted C 5 to C 30 linear alkenyl radicals, C 3 to C 30 branched alkenyl radicals, substituted C 3 to C 30 branched alkenyl radicals, C 3 to C 12 cycloaliphatic radicals, substituted C 3 to C 12 cycloaliphatic radicals, heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, substituted heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, C 7 to C 20 aralkyl radicals, and substituted C 7 to C 20 aralkyl radicals.
Claim 5
Dependent Claim
19 words
The process of claim 1 wherein the catalyst is an acid addition salt of a sterically hindered secondary amine.
Claim 6
Dependent Claim
158 words
The process of claim 4 wherein R 1 is selected from the group consisting of C 5 to C 30 linear alkyl radicals, substituted C 5 to C 30 linear alkyl radicals, C 3 to C 30 branched alkyl radicals, substituted C 3 to C 30 branched alkyl radicals, C 5 to C 30 linear alkenyl radicals, substituted C 5 to C 30 linear alkenyl radicals, C 3 to C 30 branched alkenyl radicals, substituted C 3 to C 30 branched alkenyl radicals, C 3 to C 12 cycloaliphatic radicals, substituted C 3 to C 12 cycloaliphatic radicals, heterocyclic ring radicals containing 3 to 12 carbon atoms and one atom selected from the group consisting of oxygen and sulfur, substituted heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, C 7 to C 20 aralkyl radicals, and substituted C 7 to C 20 aralkyl radicals.
Claim 7
Dependent Claim
17 words
The process of claim 2 wherein said dihydric phenol is bisphenol-A and said carbonate precursor is phosgene.
Claim 8
Dependent Claim
30 words
The process of claim 6 wherein said sterically hindered secondary amine catalyst is present in from about 0.01 to about 10 weight percent based on the weight of said bisphenol-A.
Claim 9
Dependent Claim
17 words
The process of claim 4 wherein said dihydric phenol is bisphenol-A and said carbonate precursor is phosgene.
Claim 10
Dependent Claim
33 words
The process of claim 8 wherein said salt of a sterically hindered secondary amine catalyst is present in from about 0.01 to about 10 weight percent based on the weight of said bisphenol-A.
References Cited (Backward Citations)
US3763099A
Cited
US4111910A
Cited
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1984-08-24 | 1985-02-23 | 1985-08-25 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1988-08-24 | 1989-02-23 | 1989-08-25 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1992-08-24 | 1993-02-23 | 1993-08-25 | $7700.00 | Window Closed / Lapsed |