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US4286086A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing polycarbonate using sterically hindered secondary amine catalysts

Assignee: General Electric Co
•
Filing: 1979-12-28
•
Granted: 1981-08-25
•
Expires: 1999-12-28
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Abstract

Abstract An interfacial polymerization process for preparing high molecular weight aromatic polycarbonates by reacting a dihydric phenol with a carbonate precursor in the presence of a catalytic amount of certain sterically hindered secondary amines or their salts.

Inventors

  • 👤 Victor Mark

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 21:01
CPC Classifications
C; C08; C08G; C08G64/00; C08G64/20; C08G64/22; C08G64/24

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 317 words
An interfacial polymerization process for preparing a high molecular weight aromatic polycarbonate which comprises reacting, under interfacial polycarbonate-forming conditions, a dihydric phenol with a carbonate precursor in the presence of a catalytic amount of a sterically hindered secondary amine, or its acid addition salt, of the formula ##STR12## wherein R is selected from the group consisting of C 5 to C 30 linear alkyl radicals, substituted C 3 to C 30 linear alkyl radicals, C 3 to C 30 branched alkyl radicals, substituted C 3 to C 30 branched alkyl radicals, C 5 to C 30 linear alkenyl radicals, substituted C 5 to C 30 linear alkenyl radicals, C 3 to C 30 branched alkenyl radicals, substituted C 3 to C 30 branched alkenyl radicals, C 3 to C 12 cycloaliphatic radicals, substituted C 3 to C 12 cycloaliphatic radicals, heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, substituted heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, C 7 to C 20 aralkyl radicals, and substituted C 7 to C 20 aralkyl radicals; and R 1 is selected from the group consisting of C 1 to C 30 alkyl radicals, substituted C 1 to C 30 alkyl radicals, C 3 to C 12 cycloaliphatic radicals, substituted C 3 to C 12 cycloaliphatic radicals, C 2 to C 30 alkenyl radicals, substituted C 2 to C 30 alkenyl radicals, heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, substituted heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, C 7 to C 20 aralkyl radicals, and substituted C 7 to C 20 aralkyl radicals.
Claim 2
Dependent Claim 317 words
An interfacial polymerization process for preparing a high molecular weight aromatic polycarbonate which comprises reacting, under interfacial polycarbonate-forming conditions, a dihydric phenol with a carbonate precursor in the presence of a catalytic amount of a sterically hindered secondary amine, or its acid addition salt, of the formula ##STR12## wherein R is selected from the group consisting of C 5 to C 30 linear alkyl radicals, substituted C 3 to C 30 linear alkyl radicals, C 3 to C 30 branched alkyl radicals, substituted C 3 to C 30 branched alkyl radicals, C 5 to C 30 linear alkenyl radicals, substituted C 5 to C 30 linear alkenyl radicals, C 3 to C 30 branched alkenyl radicals, substituted C 3 to C 30 branched alkenyl radicals, C 3 to C 12 cycloaliphatic radicals, substituted C 3 to C 12 cycloaliphatic radicals, heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, substituted heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, C 7 to C 20 aralkyl radicals, and substituted C 7 to C 20 aralkyl radicals; and R 1 is selected from the group consisting of C 1 to C 30 alkyl radicals, substituted C 1 to C 30 alkyl radicals, C 3 to C 12 cycloaliphatic radicals, substituted C 3 to C 12 cycloaliphatic radicals, C 2 to C 30 alkenyl radicals, substituted C 2 to C 30 alkenyl radicals, heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, substituted heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, C 7 to C 20 aralkyl radicals, and substituted C 7 to C 20 aralkyl radicals.
Claim 3
Dependent Claim 14 words
The process of claim 1 wherein the catalyst is a sterically hindered secondary amine.
Claim 4
Dependent Claim 159 words
The process of claim 2 wherein R 1 is selected from the group consisting of C 5 to C 30 linear alkyl radicals, substituted C 5 to C 30 linear alkyl radicals, C 3 to C 30 branched alkyl radicals, substituted C 3 to C 30 branched alkyl radicals, C 5 to C 30 linear alkenyl radicals, substituted C 5 to C 30 linear alkenyl radicals, C 3 to C 30 branched alkenyl radicals, substituted C 3 to C 30 branched alkenyl radicals, C 3 to C 12 cycloaliphatic radicals, substituted C 3 to C 12 cycloaliphatic radicals, heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, substituted heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, C 7 to C 20 aralkyl radicals, and substituted C 7 to C 20 aralkyl radicals.
Claim 5
Dependent Claim 19 words
The process of claim 1 wherein the catalyst is an acid addition salt of a sterically hindered secondary amine.
Claim 6
Dependent Claim 158 words
The process of claim 4 wherein R 1 is selected from the group consisting of C 5 to C 30 linear alkyl radicals, substituted C 5 to C 30 linear alkyl radicals, C 3 to C 30 branched alkyl radicals, substituted C 3 to C 30 branched alkyl radicals, C 5 to C 30 linear alkenyl radicals, substituted C 5 to C 30 linear alkenyl radicals, C 3 to C 30 branched alkenyl radicals, substituted C 3 to C 30 branched alkenyl radicals, C 3 to C 12 cycloaliphatic radicals, substituted C 3 to C 12 cycloaliphatic radicals, heterocyclic ring radicals containing 3 to 12 carbon atoms and one atom selected from the group consisting of oxygen and sulfur, substituted heterocyclic ring radicals containing 3 to 12 ring carbon atoms and one atom selected from the group consisting of oxygen and sulfur, C 7 to C 20 aralkyl radicals, and substituted C 7 to C 20 aralkyl radicals.
Claim 7
Dependent Claim 17 words
The process of claim 2 wherein said dihydric phenol is bisphenol-A and said carbonate precursor is phosgene.
Claim 8
Dependent Claim 30 words
The process of claim 6 wherein said sterically hindered secondary amine catalyst is present in from about 0.01 to about 10 weight percent based on the weight of said bisphenol-A.
Claim 9
Dependent Claim 17 words
The process of claim 4 wherein said dihydric phenol is bisphenol-A and said carbonate precursor is phosgene.
Claim 10
Dependent Claim 33 words
The process of claim 8 wherein said salt of a sterically hindered secondary amine catalyst is present in from about 0.01 to about 10 weight percent based on the weight of said bisphenol-A.

References Cited (Backward Citations)

US3763099A Cited
US4111910A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-08-24 1985-02-23 1985-08-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-08-24 1989-02-23 1989-08-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-08-24 1993-02-23 1993-08-25 $7700.00 Window Closed / Lapsed

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