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US4285251A Expired / Lapsed US ⏱️ 0.0 years remaining

Rim for use in flywheels for kinetic energy storage

Assignee: U S FLYWHEELS Inc
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Filing: 1978-09-13
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Granted: 1981-08-25
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Expires: 1998-09-13
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Abstract

Abstract A unitary, wide rim of fiber composite material for use in conjunction with flywheels for inertial energy storage apparatus, the rim being fabricated to minimize radial stresses and equalize hoop stresses ordinarily produced at high speed rotation of the flywheel. Novel fabrication techniques include varying the density of the rim as a function of radius by means of ballasting; varying the ratio of the fiber and epoxy mixture as a function of radius; varying the winding tension of the fiber as a function of radius; using a combination of layers of fibers having different modulus of elasticity; and varying the winding geometry of the fiber from non-circular to circular as a function of radius. By utilizing two or more of the aforesaid novel fabrication techniques, a preferred embodiment of a unitary, thick flywheel rim achieves radial stress reduction to trivial levels and hoop stress equalization sufficient to permit extremely efficient energy storage as a function of flywheel weight.

Inventors

  • 👤 Bruce E. Swartout

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 21:35
CPC Classifications
F; F16; F16F; F16F15/00; F16F15/30; F16F15/305; Y; Y02; Y02E; Y02E60/00; Y02E60/16; Y10; Y10T; Y10T74/00; Y10T74/21; Y10T74/2117; Y10T74/2119; Y10T74/212

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 190 words
A flywheel for use in a kinetic energy storage apparatus, the flywheel comprising: a double spider configuration hub having a pair of coaxial, oppositely facing, spaced-apart convex surfaces of substantially equal dimensions, said surfaces being interconnected by a plurality of legs spaced equidistantly around the perimeter of said hub; each of said legs having a circumferential outward facing surface for support of a cylindrical flywheel rim, the axis of which is collinear with axes of said convex surfaces; a unitary, thick flywheel rim supported on said leg surfaces, said rim having a combination of fiber and epoxy matrix wound into a substantially cylindrical configuration having an inner radius R1 and an outer radius R2 and having at said outer radius, R2, a mass density per unit volume ρ0 and a hoop elastic modulus E.sub.θ * ; the mass density per unit volume, ρ (r), of said rim being defined as a function of rim radius as follows: ρ (r)=ρ0 (r/R2).sup.-2 ; and the hoop elastic modulus E.sub.θ (r) of said rim being defined as a function of rim radius as follows: E.sub.θ (r)=E.sub.θ.sup.* (r/R2).sup.1+ν where R1≦r=rim radius≦R2; and 0≦ν=constant ≦0.5.
Claim 2
Dependent Claim 190 words
A flywheel for use in a kinetic energy storage apparatus, the flywheel comprising: a double spider configuration hub having a pair of coaxial, oppositely facing, spaced-apart convex surfaces of substantially equal dimensions, said surfaces being interconnected by a plurality of legs spaced equidistantly around the perimeter of said hub; each of said legs having a circumferential outward facing surface for support of a cylindrical flywheel rim, the axis of which is collinear with axes of said convex surfaces; a unitary, thick flywheel rim supported on said leg surfaces, said rim having a combination of fiber and epoxy matrix wound into a substantially cylindrical configuration having an inner radius R1 and an outer radius R2 and having at said outer radius, R2, a mass density per unit volume ρ0 and a hoop elastic modulus E.sub.θ * ; the mass density per unit volume, ρ (r), of said rim being defined as a function of rim radius as follows: ρ (r)=ρ0 (r/R2).sup.-2 ; and the hoop elastic modulus E.sub.θ (r) of said rim being defined as a function of rim radius as follows: E.sub.θ (r)=E.sub.θ.sup.* (r/R2).sup.1+ν where R1≦r=rim radius≦R2; and 0≦ν=constant ≦0.5.
Claim 3
Dependent Claim 49 words
A flywheel as defined in claim 1, in which said mass density variation with rim radius is achieved by ballasting said combination of fiber and epoxy material with a pre-selected quantity of substantially higher density material; said pre-selected quantity being greatest at R1 and decreasing with increasing rim radius.
Claim 4
Dependent Claim 14 words
A flywheel as defined in claim 2, said higher density material being powdered lead.
Claim 5
Dependent Claim 14 words
A flywheel as defined in claim 2, said higher density material being powdered iron.
Claim 6
Dependent Claim 15 words
A flywheel as defined in claim 2, said higher density material being powdered iron oxide.
Claim 7
Dependent Claim 14 words
A flywheel as defined in claim 2, said higher density material being powdered magnetite.
Claim 8
Dependent Claim 14 words
A flywheel as defined in claim 2, said pre-selected quantity being zero at R2.
Claim 9
Dependent Claim 44 words
A flywheel as defined in claim 1, in which said hoop elastic modulus variation with rim radius is achieved by varying the ratio of fiber to epoxy matrix in a pre-selected manner; said ratio being lowest at R1 and increasing with increasing rim radius.
Claim 10
Dependent Claim 202 words
A flywheel for storing kinetic energy and comprising: a double spider configuration hub having a dome-shaped top surface and a dome-shaped bottom surface, said top and bottom surfaces being spaced apart and interconnected by a plurality of equally spaced legs forming a circumferential surface of said hub; and a unitary, thick flywheel rim concentrically supported on said circumferential surface and having a combination of fiber and epoxy matrix wound into a substantially cylindrical configuration having an inner radius R1, and an outer radius R2, and having at said outer radius, R2, a mass density per unit volume ρ0 and a hoop elastic modulus E.sub.θ * ; said rim also having an integral plurality of concentric radial regions between R1 and R2; the mass density per unit volume, ρ (r), of each said rim region being a linear approximation of a non-linear function of rim radius defined as follows: ρ (r)=ρ0 (r/R2).sup.-2 ; and the hoop elastic modulus, E.sub.θ (r), of each said rim region being a constant substantially equal to the average value within each said rim region of the hoop elastic modulus defined as a function of rim radius as follows: E.sub.θ (r)=E.sub.θ.sup.* (r/R2).sup.1+ν where R1≦r=rim radius ≦R2; and 0≦ν=constant ≦0.5.
Claim 11
Dependent Claim 202 words
A flywheel for storing kinetic energy and comprising: a double spider configuration hub having a dome-shaped top surface and a dome-shaped bottom surface, said top and bottom surfaces being spaced apart and interconnected by a plurality of equally spaced legs forming a circumferential surface of said hub; and a unitary, thick flywheel rim concentrically supported on said circumferential surface and having a combination of fiber and epoxy matrix wound into a substantially cylindrical configuration having an inner radius R1, and an outer radius R2, and having at said outer radius, R2, a mass density per unit volume ρ0 and a hoop elastic modulus E.sub.θ * ; said rim also having an integral plurality of concentric radial regions between R1 and R2; the mass density per unit volume, ρ (r), of each said rim region being a linear approximation of a non-linear function of rim radius defined as follows: ρ (r)=ρ0 (r/R2).sup.-2 ; and the hoop elastic modulus, E.sub.θ (r), of each said rim region being a constant substantially equal to the average value within each said rim region of the hoop elastic modulus defined as a function of rim radius as follows: E.sub.θ (r)=E.sub.θ.sup.* (r/R2).sup.1+ν where R1≦r=rim radius ≦R2; and 0≦ν=constant ≦0.5.
Claim 12
Dependent Claim 51 words
A flywheel as defined in claim 9, in which said mass density variation within each said rim region is achieved by ballasting said combination of fiber and epoxy matrix with a pre-selected quantity of substantially higher density material; said pre-selected quantity being greatest at R1 and decreasing with increasing rim radius.
Claim 13
Dependent Claim 14 words
A flywheel as defined in claim 10, said higher density material being powdered lead.
Claim 14
Dependent Claim 14 words
A flywheel as defined in claim 10, said higher density material being powdered iron.
Claim 15
Dependent Claim 15 words
A flywheel as defined in claim 10, said higher density material being powdered iron oxide.
Claim 16
Dependent Claim 14 words
A flywheel as defined in claim 10, said higher density material being powdered magnetite.
Claim 17
Dependent Claim 14 words
A flywheel as defined in claim 10, said pre-selected quantity being zero at R2.
Claim 18
Dependent Claim 56 words
A flywheel as defined in claim 9, in which said hoop elastic modulus variation from rim region to rim region is achieved by varying the ratio of fiber to epoxy matrix in a pre-selected manner; said ratio being lowest at the innermost rim region; said ratio being greater in each respective rim region of greater radius.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-08-24 1985-02-23 1985-08-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-08-24 1989-02-23 1989-08-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-08-24 1993-02-23 1993-08-25 $7700.00 Window Closed / Lapsed

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