Process for preparing hard tempered aluminum alloy sheet

Claim 2

A process for preparing a hard tempered aluminum alloy sheet from an aluminum base alloy consisting essentially of from about 4 to about 6 wt. % magnesium, at least one component selected from the group consisting of from about 0.1 to about 0.7 wt. % of manganese, from about 0.01 to about 0.05 wt. % of zirconium, from about 0.005 to 0.12 wt. % of vanadium and up to about 0.05 wt. % of titanium, and the balance aluminum, comprising the steps of: hot rolling an ingot of said aluminum base alloy to produce a sheet having a thickness of not more than 2.5 mm; then, without subjecting said sheet to a cold rolling step, effecting intermediate annealing of said sheet to recrystallize said alloy; and then effecting final cold rolling of said sheet at a rolling reduction of less than 85% to obtain a hard tempered aluminum alloy sheet having a 90% earing ratio of more than 2% and a 45° earing ratio of not more than 3.5% when the sheet is deep drawn.

Claim 3

A process according to claim 1, wherein said rolling reduction is 40 to less than 85%.

Claim 4

A process according to claim 13, wherein said rolling reduction is 70 to less than 85%.

Claim 5

A process according to claim 1 including further the step of heating said ingot at from about 480° to about 540° C. to homogenize said ingot before the hot rolling step.

Claim 6

A process according to claim 1 including further the step of stabilizing the cold rolled alloy after final cold rolling.

Claim 7

A process according to claim 4 including further the step of heating said sheet to a temperature of not more than 250° C. to stabilize said sheet after the final cold rolling step.

Claim 8

A process for preparing a hard tempered aluminum alloy sheet from an aluminum base alloy consisting essentially of from about 4 to about 6 wt. % magnesium, at least one component selected from the group consisting of from about 0.1 to about 0.7 wt. % of manganese, from about 0.01 to about 0.05 wt. % of zirconium, from about 0.005 to 0.12 wt. % of vanadium and up to about 0.05 wt. % of titanium, and the balance aluminum, comprising the steps of: hot rolling an ingot of said aluminum base alloy to produce a sheet having a thickness of not more than 2.5 mm, said hot rolling step being performed so that the finishing temperature is from about 300 to about 350° effective to recrystallize said alloy; and then effecting final cold rolling of said sheet at a rolling reduction of less than 85% to obtain a hard tempered aluminum alloy sheet having a 90° earing ratio of more than 2% and a 45° earing ratio of not more than 3.5% when the sheet is deep drawn.

Claim 9

A process for preparing a hard tempered aluminum alloy sheet from an aluminum base alloy consisting essentially of from about 4 to about 6 wt. % magnesium, at least one component selected from the group consisting of from about 0.1 to about 0.7 wt. % of manganese, from about 0.01 to about 0.05 wt. % of zirconium, from about 0.005 to 0.12 wt. % of vanadium and up to about 0.05 wt. % of titanium, and the balance aluminum, comprising the steps of: hot rolling an ingot of said aluminum base alloy to produce a sheet having a thickness of not more than 2.5 mm, said hot rolling step being performed so that the finishing temperature is from about 300 to about 350° effective to recrystallize said alloy; and then effecting final cold rolling of said sheet at a rolling reduction of less than 85% to obtain a hard tempered aluminum alloy sheet having a 90° earing ratio of more than 2% and a 45° earing ratio of not more than 3.5% when the sheet is deep drawn.

Claim 10

A process according to claim 7, wherein said rolling reduction is 40 to less than 85%.

Claim 11

A process according to claim 7, wherein said rolling reduction is 70 to less than 85%.

Claim 12

A process according to claim 7 including further the step of heating said ingot at from about 480° to about 540° C. to homogenize said ingot before the hot rolling step.

Claim 13

A process according to claim 7 including further the step of stabilizing the cold rolled alloy after final cold rolling.

Claim 14

A process according to claim 10 including further the step of heating said sheet to a temperature of not more than 250° to stabilize said sheet after the final cold rolling step.

Claim 15

A process for preparing a hard tempered aluminum alloy sheet from an aluminum base alloy consisting essentially of from about 4 to about 6 wt. % magnesium, at least one component selected from the group consisting of from about 0.1 to about 0.7 wt. % of manganese, from about 0.01 to about 0.05 wt. % of zirconium, from about 0.005 to 0.12 wt. % of vanadium and up to about 0.05 wt. % of titanium, and the balance aluminum, consisting essentially of the steps of: heating a homogenized ingot of said aluminum base alloy to a temperature of from about 460° to about 540° C. and then hot rolling said heated ingot to produce a sheet having a thickness of not more than 2.5 mm; then, without subjecting said sheet to a cold rolling step, heating said sheet at from about 300° to about 350° C. for about 1 hour to recrystallize said alloy; then effecting final cold rolling of said sheet at a rolling reduction of less than 85% and then heating said sheet at a temperature of not more than 250° C. to stabilize the sheet and thereby obtaining a hard tempered aluminum alloy sheet having a thickness of less than about 0.4 mm, a 90° earing ratio of from 5 to 6% and a 45° earing ratio of not more than 3.5% when the sheet is deep drawn.

Claim 16

A process for preparing a hard tempered aluminum alloy sheet from an aluminum base alloy consisting essentially of from about 4 to about 6 wt. % magnesium, at least one component selected from the group consisting of from about 0.1 to about 0.7 wt. % of manganese, from about 0.01 to about 0.05 wt. % of zirconium, from about 0.005 to 0.12 wt. % of vanadium and up to about 0.05 wt. % of titanium, and the balance aluminum, consisting essentially of the steps of: heating a homogenized ingot of said aluminum base alloy to a temperature of from about 460° to about 540° C. and then hot rolling said heated ingot to produce a sheet having a thickness of not more than 2.5 mm; then, without subjecting said sheet to a cold rolling step, heating said sheet at from about 300° to about 350° C. for about 1 hour to recrystallize said alloy; then effecting final cold rolling of said sheet at a rolling reduction of less than 85% and then heating said sheet at a temperature of not more than 250° C. to stabilize the sheet and thereby obtaining a hard tempered aluminum alloy sheet having a thickness of less than about 0.4 mm, a 90° earing ratio of from 5 to 6% and a 45° earing ratio of not more than 3.5% when the sheet is deep drawn.

Claim 17

A process for preparing a hard tempered aluminum alloy sheet from an aluminum base alloy consisting essentially of from about 4 to about 6 wt. % magnesium, at least one component selected from the group consisting of from about 0.1 to about 0.7 wt. % of manganese, from about 0.01 to about 0.05 wt. % of zirconium, from about 0.005 to 0.12 wt. % of vanadium and up to about 0.05 wt. % of titanium, and the balance aluminum, consisting essentially of the steps of: hot rolling a homogenized ingot of said aluminum base alloy to produce a sheet having a thickness of not more than 2.5 mm, said hot rolling step being performed at a starting temperature of from about 460° to about 540° C. and a finishing temperature of from about 300° to about 350° C. during a time period of from 5 to 10 minutes so that said alloy is recrystallized; then effecting final cold rolling of said sheet at a rolling reduction of less than 85% and then heating said sheet at a temperature of not more than 250° C. to stabilize the sheet and thereby obtain a hard tempered aluminum alloy sheet having a thickness of less than about 0.4 mm, a 90° earing ratio of from 5 to 6% and a 45° earing ratio of not more than 3.5% when the sheet is deep drawn.

Claim 18

A process for preparing a hard tempered aluminum alloy sheet from an aluminum base alloy consisting essentially of from about 4 to about 6 wt. % magnesium, at least one component selected from the group consisting of from about 0.1 to about 0.7 wt. % of manganese, from about 0.01 to about 0.05 wt. % of zirconium, from about 0.005 to 0.12 wt. % of vanadium and up to about 0.05 wt. % of titanium, and the balance aluminum, consisting essentially of the steps of: hot rolling a homogenized ingot of said aluminum base alloy to produce a sheet having a thickness of not more than 2.5 mm, said hot rolling step being performed at a starting temperature of from about 460° to about 540° C. and a finishing temperature of from about 300° to about 350° C. during a time period of from 5 to 10 minutes so that said alloy is recrystallized; then effecting final cold rolling of said sheet at a rolling reduction of less than 85% and then heating said sheet at a temperature of not more than 250° C. to stabilize the sheet and thereby obtain a hard tempered aluminum alloy sheet having a thickness of less than about 0.4 mm, a 90° earing ratio of from 5 to 6% and a 45° earing ratio of not more than 3.5% when the sheet is deep drawn.