Protective headgear

Claim 2

A protective headgear, comprising: a helmet; and a pad assembly having a back surface, a front surface, and side surfaces connecting said back and front surfaces, said pad assembly comprising a pad of foam material having an integral molded densified layer defining said front surface and at least a substantial part of said side surfaces, said layer being of one-piece construction with the remainder of the pad and forming a tear-resistant cover for the front and sides of said pad assembly, and a relatively rigid uniplanar attachment plate bonded by molding to said pad adjacent the back surface of the pad assembly and having means for securing the plate to the helmet, said plate being embedded in and encased by the pad, said means for securing the plate to the helmet extending through the pad, between the plate and the helmet.

Claim 3

The headgear of claim 1 wherein said layer comprises a densified outer region of foam covering a less dense inner portion of the pad.

Claim 4

The headgear of claim 1 wherein said pad assembly comprises a jaw pad for said helmet.

Claim 5

A protective headgear, comprising: a helmet; and a pad assembly having a back surface, a front surface, and side surfaces connecting said back and front surfaces, said pad assembly comprising a pad of foam material having an integral molded densified layer defining said front surface and at least a substantial part of said side surfaces, said layer forming a tear-resistant cover for the front and sides of said pad assembly, and a relatively rigid attachment plate bonded by molding to said pad adjacent the back surface of the pad assembly and having means for securing the plate to the helmet, said plate having an outer edge spaced from the side surfaces of the pad assembly, said plate including a raised back panel in a central portion of the plate and a recessed side portion extending peripherally around the back panel, said back panel being located adjacent the back surface of the pad assembly, and said side portion being recessed from the back surface of the pad assembly and embedded in the pad with a back portion of the pad being located intermediate the side portion of the plate and the back surface of the pad assembly.

Claim 6

A protective headgear, comprising: a helmet; and a pad assembly having a back surface, a front surface, and side surfaces connecting said back and front surfaces, said pad assembly comprising a pad of foam material having an integral molded densified layer defining said front surface and at least a substantial part of said side surfaces, said layer forming a tear-resistant cover for the front and sides of said pad assembly, and a relatively rigid attachment plate bonded by molding to said pad adjacent the back surface of the pad assembly and having means for securing the plate to the helmet, said plate having an outer edge spaced from the side surfaces of the pad assembly, said plate including a raised back panel in a central portion of the plate and a recessed side portion extending peripherally around the back panel, said back panel being located adjacent the back surface of the pad assembly, and said side portion being recessed from the back surface of the pad assembly and embedded in the pad with a back portion of the pad being located intermediate the side portion of the plate and the back surface of the pad assembly.

Claim 7

The headgear of claim 4 wherein said back panel defines a portion of said back surface.

Claim 8

The headgear of claim 1 or 4 wherein the securing means comprises at least one integral projection of the plate extending from the back surface of the pad assembly for placement in an aperture extending through said helmet.

Claim 9

A protective headgear, comprising: a helmet; and a pad assembly having a back surface, a front surface, and side surfaces connecting said back and front surfaces, said pad assembly comprising a pad of foam material having an integral molded densified layer defining said front surface and at least a substantial part of said side surfaces, said layer being of one-piece construction with the remainder of the pad and forming a tear-resistant cover for the front and sides of said pad assembly, and a relatively rigid attachment plate bonded by molding to said pad adjacent the back surface of the pad assembly and having means for securing the plate to the helmet, said plate having an outer edge located coplanar with the side surfaces of the pad assembly, with said plate defining a back surface of the pad assembly, and with the plate including a rim extending peripherally around the plate at the outer edge and being directed toward the front surface of the pad assembly.

Claim 10

A protective headgear, comprising: a helmet; and a pad assembly having a back surface, a front surface, and side surfaces connecting said back and front surfaces, said pad assembly comprising a pad of foam material having an integral molded densified layer defining said front surface and at least a substantial part of said side surfaces, said layer being of one-piece construction with the remainder of the pad and forming a tear-resistant cover for the front and sides of said pad assembly, and a relatively rigid attachment plate bonded by molding to said pad adjacent the back surface of the pad assembly and having means for securing the plate to the helmet, said plate having an outer edge located coplanar with the side surfaces of the pad assembly, with said plate defining a back surface of the pad assembly, and with the plate including a rim extending peripherally around the plate at the outer edge and being directed toward the front surface of the pad assembly.

Claim 11

The headgear of claim 7 wherein said plate has a plurality of raised members directed from a front surface of the plate toward the front surface of the pad assembly to enhance the attachment strength between the plate and pad.

Claim 12

The headgear of claim 7 wherein the securing means comprises at least one aperture extending through the plate to receive an attachment member on said helmet.