Ferrite powder type magnetic toner used in electrophotography and process for producing the same

Claim 2

A one-component ferrite powder type magnetic toner for use in electrophotography comprising toner particles having an average particle diameter of 5 to 40μ, wherein each of said toner particles comprises a resinous component suitable for electrophotographic development and ferrite powder particles therein, the particles of the ferrite powder having an average particle diameter of 0.2 to 0.8μ, the ferrite having a spinel structure comprising components of iron oxide at a ratio of 99.9 to 51 mole % as Fe 2 O 3 and at least one metal oxide selected from the group consisting of manganese oxide, nickel oxide, cobalt oxide, magnesium oxide, copper oxide, zinc oxide and cadmium oxide at a ratio of 0.1 to 49 mole % as MO wherein M represents Mn, Ni, Co, Mg, Cu, Zn or Cd, and wherein said ferrite powder is incorporated at a ratio of 0.2 to 0.7 wt. parts to 1 wt. part of said resinous component in said toner particles.

Claim 3

A ferrite powder type magnetic toner according to claim 1 wherein the ferrite powder comprises a component selected from the group consisting of (M.sup.(1) O).sub.a (Fe.sub.2 O.sub.3).sub.1-a I wherein M.sup.(1) represents Mn, Zn, Ni, Co or Mg and a is in a range of 0.01 to 0.4; (M.sup.(2) O).sub.b (ZnO).sub.c (Fe.sub.2 O.sub.3).sub.1-b-c II wherein M.sup.(2) represents Mn, Ni, Co or Mg and b+c is in a range of 0.01 to 0.45; (M.sup.(3) O).sub.d (CoO).sub.e (Fe.sub.2 O.sub.3).sub.1-d-c III wherein M.sup.(3) represents Mn, Ni or Mg and d+e is in a range of 0.01 to 0.45; and (M.sup.(4) O).sub.f (CoO).sub.g (ZnO).sub.n (Fe.sub.2 O.sub.3).sub.1-f-g-h IV wherein M.sup.(4) represents Mn, Ni or Mg and f+g+h is in a range of 0.01 to 0.45.

Claim 4

A ferrite powder type magnetic toner according to claim 1 wherein said resinous component has a weight average molecular weight of 10 3 to 10 5 .

Claim 5

A ferrite powder type magnetic toner according to claim 1 wherein said resinous component is a homopolymer or copolymer of one or more monomers of styrenes vinylnaphthalene, vinyl esters, α-methylene aliphatic monocarboxylic acid esters, acrylonitrile, methacrylonitrile, acrylamide, vinyl ethers, vinyl ketones and N-vinyl compounds.

Claim 6

A ferrite powder type magnetic toner according to claim 4, wherein said resinous component has a weight average molecular weight of 10 3 to 10 5 .

Claim 7

A ferrite powder type magnetic toner according to claim 1 wherein the ferrite powder particles; (a) are capable of acquiring a maximum magnetization, σm, of higher than 40 emu/g. in an external magnetic field of about 1000 Oe, (b) require a coercive force Hc of about 150 to 500 Oe in an external magnetic filed of 100 Oe, and (c) possess an electrical resistivity of 10 2 to 10 7 Ω.cm.

Claim 8

A process for producing a ferrite powder having a spinel structure used for magnetic toner which comprises wet mixing iron or iron oxide at a ratio of 99.9 to 51 mole % as Fe 2 O 3 with at least one metal compound selected from the group consisting of oxides of manganese, nickel, cobalt, magnesium, copper, zinc and cadmium and compounds which are convertible to the metal oxide by heating, at a ratio of 0.1 to 49 mole % as MO wherein M represents Mn, Ni, Co, Mg, Cu, Zn or Cd, and granulating the mixture to form granules passing a 20 to 30 mesh sieve and sintering the granulated mixture at higher than 1000° C. in an atmosphere in which partial pressure of oxygen is controlled to be less than 5 vol % when the temperature reaches 800° to 900° C. and to decrease to less than 0.5% at the start of cooling; and mechanically pulverizing the sintered product to obtain a ferrite powder having an average particle diameter of 0.2 to 0.8μ.

Claim 9

A process for producing a ferrite powder having a spinel structure used for magnetic toner which comprises wet mixing iron or iron oxide at a ratio of 99.9 to 51 mole % as Fe 2 O 3 with at least one metal compound selected from the group consisting of oxides of manganese, nickel, cobalt, magnesium, copper, zinc and cadmium and compounds which are convertible to the metal oxide by heating, at a ratio of 0.1 to 49 mole % as MO wherein M represents Mn, Ni, Co, Mg, Cu, Zn or Cd, and granulating the mixture to form granules passing a 20 to 30 mesh sieve and sintering the granulated mixture at higher than 1000° C. in an atmosphere in which partial pressure of oxygen is controlled to be less than 5 vol % when the temperature reaches 800° to 900° C. and to decrease to less than 0.5% at the start of cooling; and mechanically pulverizing the sintered product to obtain a ferrite powder having an average particle diameter of 0.2 to 0.8μ.