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US4281359A Expired / Lapsed US ⏱️ 0.0 years remaining

Static trip unit for molded case circuit breakers

Assignee: Calgon Corp
•
Filing: 1980-03-14
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Granted: 1981-07-28
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Expires: 2000-03-14
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Abstract

Abstract A static trip unit is comprised of a current transformer module and an electronic programmer module physically and electrically mated together for incorporation in a molded case industrial circuit breaker. Current transformer modules and programmer modules are separately interchangeable to change breaker current ratings and functional capabilities. A trip interlock is included to prevent breaker closure in the absence of either the trip unit or the trip solenoid.

Inventors

  • 👤 Eric W. Bayer
  • 👤 Edward A. Palmisano

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 18:06
CPC Classifications
H; H02; H02B; H02B11/00; H02B11/26; H01; H01H; H01H71/00; H01H71/10; H01H71/12; H01H71/123; H01H71/74; H01H71/7409; H01H9/00; H01H9/18; H01H2009/188; H01H71/126; H01H71/128

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 182 words
A multi-pole solid state trip unit structured to be replaceably mounted within the molded case of a multi-pole industrial circuit breaker, said solid state trip unit comprising, in combination: A. a first module including (1) a first support structure (2) a separate current transformer sub-assembly for each breaker pole secured to said first support structure and including a load strap for serial electrical connection in its associated breaker pole circuit, a magnetic core embracing said load strap, and a multi-turn secondary winding wound about said core, and (3) a plurality of first electrical connectors carried by said first module and to which the terminations of all of said secondary windings are separately electrically connected; and B. a second module including (1) a second support structure (2) a circuit board mounted by said support structure and, in turn, mounting electronic signal processing circuitry, and (3) a plurality of second electrical connectors electrically connected with said signal processing circuitry and supported by said second module and individually mating with said first connectors and thus electrically connecting said secondary windings into said signal processing circuitry.
Claim 2
Dependent Claim 182 words
A multi-pole solid state trip unit structured to be replaceably mounted within the molded case of a multi-pole industrial circuit breaker, said solid state trip unit comprising, in combination: A. a first module including (1) a first support structure (2) a separate current transformer sub-assembly for each breaker pole secured to said first support structure and including a load strap for serial electrical connection in its associated breaker pole circuit, a magnetic core embracing said load strap, and a multi-turn secondary winding wound about said core, and (3) a plurality of first electrical connectors carried by said first module and to which the terminations of all of said secondary windings are separately electrically connected; and B. a second module including (1) a second support structure (2) a circuit board mounted by said support structure and, in turn, mounting electronic signal processing circuitry, and (3) a plurality of second electrical connectors electrically connected with said signal processing circuitry and supported by said second module and individually mating with said first connectors and thus electrically connecting said secondary windings into said signal processing circuitry.
Claim 3
Dependent Claim 36 words
The multi-pole static trip unit defined in claim 1, wherein said first module further includes an additional circuit board mounted by said first support structure, said first electrical connectors being mounted by said additional circuit board.
Claim 4
Dependent Claim 24 words
The multi-pole static trip unit defined in claim 2, wherein said second electrical connectors are mounted by said circuit board of said second module.
Claim 5
Dependent Claim 21 words
The multi-pole static trip unit defined in claim 3, wherein said second support structure is mounted atop said first support structure.
Claim 6
Dependent Claim 47 words
The multi-pole static trip unit defined in claim 4, wherein said signal processing circuitry includes at least one component having a manually adjustable element for varying its electrical parameter, said element being accessible through a window provided in the cover portion of the circuit breaker molded case.
Claim 7
Dependent Claim 52 words
The multi-pole static trip unit defined in claim 5, wherein said second support structure includes a planar, label-bearing surface viewable through the cover window, and said first support structure includes a projection extending upwardly to present a secondary label-bearing surface in displaying relation with said label-bearing surface of said second support structure.
Claim 8
Dependent Claim 34 words
The multi-pole static trip unit defined in claim 4, wherein said current transformer sub-assemblies are partially nested within the open underside of said first support structure in side-by-side relation beneath said additional circuit board.
Claim 9
Dependent Claim 27 words
The multi-pole static trip unit defined in claim 7, wherein said first support structure includes depending barriers interposed between adjacent current transformer sub-assemblies to provide interphase isolation.
Claim 10
Dependent Claim 67 words
The multi-pole static trip unit defined in claim 2, wherein said first module includes electrical terminals electrically connected with said additional circuit board and supported by said first support structure in externally accessible relation to said trip unit, said terminals facilitating the electrical connection into said signal processing circuitry via said mated first and second connectors of a current sensor external to the circuit breaker molded case.
Claim 11
Dependent Claim 50 words
The multi-pole static trip unit defined in claim 1, wherein one of said first and second modules includes additional electrical connectors electrically connected into said signal processing circuitry, said additional electrical connectors being externally accessible to facilitate electrical connection with the energizing coil of a circuit breaker trip initiating solenoid.
Claim 12
Dependent Claim 53 words
The multi-pole static trip unit defined in claim 10, wherein said second support structure includes means providing a plug receptacle into which a plug electrically terminating the trip solenoid energizing coil is inserted incident to achieving electrical connection of the trip solenoid energizing coil with said additional connectors mounted by said circuit board.
Claim 13
Dependent Claim 36 words
The multi-pole static trip unit defined in claim 2, wherein said first module is equipped with means assisting in locating the mounted position of a circuit breaker trip initiating solenoid with the circuit breaker molded case.
Claim 14
Dependent Claim 33 words
The multi-pole static trip unit defined in claim 12, wherein said first module is equipped with means for mounting thereto a circuit breaker latch mechanism in trip actuating relation with the trip solenoid.
Claim 15
Dependent Claim 43 words
The multi-pole static trip unit defined in claim 13, wherein said second support structure includes means providing a receptacle into which a plug electrically terminating the trip solenoid energizing coil is inserted to electrically connect the energizing coil into the signal processing circuitry.

References Cited (Backward Citations)

US3053954A Cited
US3832603A Cited
US3950677A Cited
US4037183A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-07-27 1985-01-26 1985-07-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-07-27 1989-01-26 1989-07-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-07-27 1993-01-26 1993-07-28 $7700.00 Window Closed / Lapsed

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