Deck construction for rotary mower

Claim 2

A rotary mower deck comprising in combination a shallow cylindrical blade housing, the housing having a vertical sidewall with a lower edge, horizontal front and rear aprons extending fore and aft from the lower edge of the housing to define respective leading and trailing edges extending transversely of the deck, the aprons having lateral edges, upwardly bent wheel supporting plates on the respective lateral edges of the aprons and extending vertically at right angles thereto, the blade housing, aprons and wheel supporting plates being all integrally formed of the same sheet of metal, the wheel supporting plates associated with at least the rear apron each having a cantilevered tip portion having a lower edge which is free of the adjacent apron, the tip portion being sufficiently long as to overlap the sidewall of the housing and engaging such side wall at a region which is spaced substantially upwardly from the lower edge of the housing, the tip portion of each associated wheel supporting plate being secured at its remote end in integral metal-to-metal contact to the sidewall of the housing whereby such wheel supporting plate in addition to its wheel-supporting function forms a downwardly angled integral brace between the sidewall and the adjacent apron.

Claim 3

The combination as claimed in claim 1 in which each associated wheel supporting plate is generally planar and in which the remote end of the tip portion thereof is bent angularly out of the plane for flat tangential seating on the sidewall of the blade housing so that the integral metal-to-metal engagement is distributed over a substantial area at the end of the tip portion.

Claim 4

The combination as claimed in claim 1 in which the remote end of the tip portion of each associated wheel supporting plate is of narrow vertical dimension as compared to the vertical dimension of the plate, the plate being of flaring shape horizontally from the region of attachment to the housing, and the point of juncture of each such wheel supporting plate with its associated apron being substantially spaced from the sidewall of the housing so that a generally triangular relief space is formed under the tip portion of the plate.

Claim 5

The combination as claimed in claim 1 in which the edges of adjacent ones of the wheel supporting plates and the apron therebetween are surrounded by a continuous narrow flange bent out of the respective planes thereof.

Claim 6

The combination as claimed in claim 4 in which the flanges on the wheel supporting plates are outwardly bent while the flanges on the aprons are downwardly bent, the flanges extending continuously (a) from the secured tip portion of one wheel supporting around the same to the edge of the associated apron, (b) along the edge of the associated apron to the companion wheel supporting plate, and (c) around the companion wheel supporting plate to the secured tip portion thereof.

Claim 7

The combination as claimed in claim 4 in which at least one of the aprons has an embossed panel centrally formed therein to provide substantial rigidity both longitudinally and laterally.

Claim 8

The combination as claimed in claim 1 in which the housing has narrow horizontal flanges extending around its lateral lower edges, the flanges being integrally merged at their fore and aft ends to the respective aprons, the flanges becoming progressively wider as they approach and merge into the aprons.

Claim 9

The combination as claimed in claim 1 in which the blade housing has a discharge opening formed in the vertical sidewall thereof, the opening being bounded along its lower edge by a tie rod, the ends of the tie rod being integrally joined to the housing at the lower edge of the latter, the housing having an integral outwardly extending flange along its outer edge causing the tie rod to be of rigid L-shaped cross section.

Claim 10

In a rotary mower deck the combination comprising a shallow cylindrical blade housing having a vertical sidewall with a lower edge, horizontal aprons extending fore and aft from the lower edge of the housing, narrow flanges extending laterally from the lower edge of the housing, the narrow flanges and the aprons being joined integrally, the aprons having lateral edges, upwardly bent wheel supporting plates on the respective lateral edges of the aprons and extending vertically at right angles thereto, narrow flanges bounding the wheel supporting plates and the fore and aft edges of the respective aprons, the blade housing, aprons, wheel supporting plates and the narrow flanges thereon being all integrally formed of the same sheet of metal, each wheel supporting plate having a cantilevered tip portion which extends overlappingly to the sidewall of housing and which engages such sidewall at a region which is spaced substantially upwardly from the lower edge of the housing, the end of the tip portion of each plate being bent angularly out of the plane of the plate for flat tangential seating on the side wall of the blade housing and secured integrally to the sidewall of the housing by welding, the end of the tip portion of each wheel supporting plate being of narrow vertical dimension as compared to the vertical dimension of the plate and flaring horizontally from the region of attachment to the housing so that the plate forms a downwardly angled brace and defines a generally triangular relief space under the tip portion of the plate.

Claim 11

In a rotary mower deck the combination comprising a shallow cylindrical blade housing having a vertical sidewall with a lower edge, horizontal aprons extending fore and aft from the lower edge of the housing, narrow flanges extending laterally from the lower edge of the housing, the narrow flanges and the aprons being joined integrally, the aprons having lateral edges, upwardly bent wheel supporting plates on the respective lateral edges of the aprons and extending vertically at right angles thereto, narrow flanges bounding the wheel supporting plates and the fore and aft edges of the respective aprons, the blade housing, aprons, wheel supporting plates and the narrow flanges thereon being all integrally formed of the same sheet of metal, each wheel supporting plate having a cantilevered tip portion which extends overlappingly to the sidewall of housing and which engages such sidewall at a region which is spaced substantially upwardly from the lower edge of the housing, the end of the tip portion of each plate being bent angularly out of the plane of the plate for flat tangential seating on the side wall of the blade housing and secured integrally to the sidewall of the housing by welding, the end of the tip portion of each wheel supporting plate being of narrow vertical dimension as compared to the vertical dimension of the plate and flaring horizontally from the region of attachment to the housing so that the plate forms a downwardly angled brace and defines a generally triangular relief space under the tip portion of the plate.