Method of producing cross-linked, unsaturated polyesters

Claim 1

A method of producing a cured foamed product from a solution of a linear unsaturated polyester in a cross-linking agent, said method comprising the step of contacting a reaction medium comprising said solution and a free radical initiator and containing free hydroxyl radicals at room temperature and under atmospheric pressure, with at least one foaming agent and with at least one totally hydrolyzable chlorine-containing derivative in an amount from 1 to 10% by weight, based on said solution, said chlorine-containing derivative comprising at least one member selected from the group consisting of phosphorous chloride, phosphorous oxychloride, silicon chloride, and an acid chloride selected from acetyl chloride and benzoyl chloride, whereby said method produces said cured foamed product in a one-stage process without the external application of heat.

Claim 2

A method of producing a cured foamed product from a solution of a linear unsaturated polyester in a cross-linking agent, said method comprising the step of contacting a reaction medium comprising said solution and a free radical initiator and containing free hydroxyl radicals at room temperature and under atmospheric pressure, with at least one foaming agent and with at least one totally hydrolyzable chlorine-containing derivative in an amount from 1 to 10% by weight, based on said solution, said chlorine-containing derivative comprising at least one member selected from the group consisting of phosphorous chloride, phosphorous oxychloride, silicon chloride, and an acid chloride selected from acetyl chloride and benzoyl chloride, whereby said method produces said cured foamed product in a one-stage process without the external application of heat.

Claim 5

A method of producing a cured foamed product from a solution of a linear unsaturated polyester in a cross-linking agent, comprising the step of contacting, at room temperature and under atmospheric pressure, a reaction medium comprising said solution, a finely-divided carbonate filler, and a free radical initiator, and containing free hydroxyl radicals with at least one totally hydrolyzable chlorine-containing derivative in an amount of from 1 to 10% by weight, based on said solution, said chlorine-containing derivative being selected from the group consisting of phosphorous chloride, phosphorous oxychloride, silicon chloride, and an acid chloride selected from the group consisting of acetyl chloride and benzoyl chloride whereby said cured foamed product is produced in a one-stage process without external application of heat, and whereby foaming occurs by virtue of the in situ generation of carbon dioxide gas from the reaction of said filler with the hydrolysis product of said chlorine-containing derivative.

Claim 6

A method of producing a cured foamed product from a solution of a linear unsaturated polyester in a cross-linking agent, comprising the step of contacting, at room temperature and under atmospheric pressure, a reaction medium comprising said solution, a finely-divided carbonate filler, and a free radical initiator, and containing free hydroxyl radicals with at least one totally hydrolyzable chlorine-containing derivative in an amount of from 1 to 10% by weight, based on said solution, said chlorine-containing derivative being selected from the group consisting of phosphorous chloride, phosphorous oxychloride, silicon chloride, and an acid chloride selected from the group consisting of acetyl chloride and benzoyl chloride whereby said cured foamed product is produced in a one-stage process without external application of heat, and whereby foaming occurs by virtue of the in situ generation of carbon dioxide gas from the reaction of said filler with the hydrolysis product of said chlorine-containing derivative.