Treatment of pitches in carbon artifact manufacture

Claim 2

A process for preparing a pitch suitable for carbon artifact manufacture comprising: mixing an isotropic carbonaceous graphitizable pitch with an organic fluxing liquid to provide a fluid pitch; separating solids suspended in said fluid pitch; treating said fluid pitch in a plurality of stages with increasing amounts from the first stage to the last stage with an organic solvent system, the sum total of said organic solvent of all the stages being sufficient to precipitate at least a substantial portion of the pitch; and recovering the solvent insoluble fraction of each stage.

Claim 3

The process of claim 1 wherein said organic solvent system is selected from organic solvents and mixtures thereof having a solubility parameter at 25° of between about 8.0 and about 9.5.

Claim 4

The process of claim 2 wherein the fluid pitch is treated in two stages in an amount of organic solvent sufficient to provide a solvent insoluble fraction in said second stage which is thermally convertible into a deformable pitch containing greater than 75% of an optically anisotropic phase.

Claim 5

The process of claim 2 wherein said fluid pitch is treated in said first stage with from about 5% to 15% of the organic solvent system and from 85% to 95% of the organic solvent system being used in said second stage.

Claim 6

The process of claim 2 wherein the pitch is fluxed by adding a fluxing liquid selected from the group consisting of light aromatic gas oils, heavy aromatic gas gas oils, tetrahydrofuran, toluene, xylene, tertralin and mixtures thereof.

Claim 7

In the process of preparing a pitch suitable for carbon artifact manufacture wherein a carbonaceous isotropic graphitizable pitch is fluxed with an organic fluxing liquid to provide a fluid pitch having insoluble solids suspended therein and wherein said solvent insolubles are separated from said fluid pitch and said fluid pitch is thereafter treated with an organic solvent system having a solubility parameter at 25° of between about 8.0 and 9.5 in an amount sufficient to provide a solvent insoluble fraction thermally convertible into a deformable pitch containing greater than 75% of an optically anisotropic phase, the improvement comprising treating said fluid pitch with from 5% to 15% of said solvent system in a first stage, separating the solid formed in said first stage, and thereafter treating the remainder of the fluid pitch in a second stage with from about 85% to 95% of the organic solvent system to provide a solvent insoluble fraction, and thereafter separating said solvent insoluble fraction.

Claim 8

In the process of preparing a pitch suitable for carbon artifact manufacture wherein a carbonaceous isotropic graphitizable pitch is fluxed with an organic fluxing liquid to provide a fluid pitch having insoluble solids suspended therein and wherein said solvent insolubles are separated from said fluid pitch and said fluid pitch is thereafter treated with an organic solvent system having a solubility parameter at 25° of between about 8.0 and 9.5 in an amount sufficient to provide a solvent insoluble fraction thermally convertible into a deformable pitch containing greater than 75% of an optically anisotropic phase, the improvement comprising treating said fluid pitch with from 5% to 15% of said solvent system in a first stage, separating the solid formed in said first stage, and thereafter treating the remainder of the fluid pitch in a second stage with from about 85% to 95% of the organic solvent system to provide a solvent insoluble fraction, and thereafter separating said solvent insoluble fraction.

Claim 9

A process of treating isotropic carbonaceous graphitizable pitch to provide a feedstock suitable for carbon fiber manufacture comprising: providing an isotropic graphitizable carbonaceous pitch; treating said pitch with an organic fluxing liquid selected from the group consisting of light aromatic gas oils, heavy aromatic gas oils, tetrahydrofuran, toluene, xylene, tetralin, and mixtures thereof to provide a fluid pitch having solids suspended therein; separating said solids suspended in said fluid pitch; treating said fluid pitch with an organic solvent system having a solubility parameter at 25° of between about 8.0 and about 9.5, said treating being conducted in two stages, said treating being at a temperature and with an amount of organic solvent sufficient to provide a solvent insoluble fraction thermally convertible into a deformable pitch containing greater than 75% of an optically anisotropic phase, said treating being conducted in two stages using from about 5 to 15% of said organic solvent system in said first stage and from 85 to about 95% of said solvent system in said second stage, the solvent insoluble fraction precipitated during treating in said first stage being separated prior to treatment of the fluid pitch in said second stage; and recovering said solid from the insoluble fraction obtained from said second stage, whereby a carbonaceous pitch having suitable softening point and viscosity for spinning is obtained.

Claim 10

A process of treating isotropic carbonaceous graphitizable pitch to provide a feedstock suitable for carbon fiber manufacture comprising: providing an isotropic graphitizable carbonaceous pitch; treating said pitch with an organic fluxing liquid selected from the group consisting of light aromatic gas oils, heavy aromatic gas oils, tetrahydrofuran, toluene, xylene, tetralin, and mixtures thereof to provide a fluid pitch having solids suspended therein; separating said solids suspended in said fluid pitch; treating said fluid pitch with an organic solvent system having a solubility parameter at 25° of between about 8.0 and about 9.5, said treating being conducted in two stages, said treating being at a temperature and with an amount of organic solvent sufficient to provide a solvent insoluble fraction thermally convertible into a deformable pitch containing greater than 75% of an optically anisotropic phase, said treating being conducted in two stages using from about 5 to 15% of said organic solvent system in said first stage and from 85 to about 95% of said solvent system in said second stage, the solvent insoluble fraction precipitated during treating in said first stage being separated prior to treatment of the fluid pitch in said second stage; and recovering said solid from the insoluble fraction obtained from said second stage, whereby a carbonaceous pitch having suitable softening point and viscosity for spinning is obtained.