Claims Analysis
Total Claims: 7
Claim 1
Independent Claim
239 words
The method of forming, by blow molding in a blow molding machine, a hollow air-filled squeeze body including a whistle which comprises the steps of: providing a mass of molten thermoplastic rubber; extruding rubber from said molten mass to form a parison which passes between a pair of mold-halves shaped to form between them said squeeze body, said mold-halves including means for forming an annular whistle cavity site adjacent to or in a wall of said body and including a blow pin opening centered in said site; interposing a blow pin of substantially uniform cross-section into said parison; closing said mold-halves to clamp said parison so that said blow pin is enclosed in said blow pin opening; causing a first blast of gas to blow through said blow pin for shaping said parison against the interior of said mold-halves including said means for forming an annular whistle cavity; opening said mold-halves; retracting said blow pin through said blow pin opening in said hollow squeeze body; subsequently removing said hollow squeeze body from said blow molding machine by a second blast of gas; forming and securing a closure on said whistle cavity to form therewith a resonant chamber for sounds of a preselected frequency, said closure having an opening which is axially aligned with said blow pin opening, wherein both of said openings act as venturi constrictions for a stream of air passing therethrough when said hollow body is squeezed.
Claim 2
Independent Claim
239 words
The method of forming, by blow molding in a blow molding machine, a hollow air-filled squeeze body including a whistle which comprises the steps of: providing a mass of molten thermoplastic rubber; extruding rubber from said molten mass to form a parison which passes between a pair of mold-halves shaped to form between them said squeeze body, said mold-halves including means for forming an annular whistle cavity site adjacent to or in a wall of said body and including a blow pin opening centered in said site; interposing a blow pin of substantially uniform cross-section into said parison; closing said mold-halves to clamp said parison so that said blow pin is enclosed in said blow pin opening; causing a first blast of gas to blow through said blow pin for shaping said parison against the interior of said mold-halves including said means for forming an annular whistle cavity; opening said mold-halves; retracting said blow pin through said blow pin opening in said hollow squeeze body; subsequently removing said hollow squeeze body from said blow molding machine by a second blast of gas; forming and securing a closure on said whistle cavity to form therewith a resonant chamber for sounds of a preselected frequency, said closure having an opening which is axially aligned with said blow pin opening, wherein both of said openings act as venturi constrictions for a stream of air passing therethrough when said hollow body is squeezed.
Claim 3
Dependent Claim
70 words
The method in accordance with claim 1 wherein said means for forming an annular whistle cavity site comprises one or more inserts which are attached to said mold-halves to form said whistle cavity to include a blow hole opening which serves both for the passage of a blow pin of substantially uniform cross-section into said mold during the molding process, and to provide a whistle opening in said whistle cavity.
Claim 4
Dependent Claim
63 words
The method in accordance with claim 2 wherein the insert for providing said blow hole opening is constructed and arranged to form a cavity comprising a depression in the surface of said squeeze body, wherein said depression is constructed to serve as said whistle cavity, said blow hole opening serving to accommodate the reciprocal movements of a blow pin during said molding operation.
Claim 5
Dependent Claim
21 words
The method in accordance with claim 1 wherein said closure for forming a whistle with said whistle cavity is injection molded.
Claim 6
Dependent Claim
35 words
The method in accordance with claim 1 wherein said blow-pin opening is precisely formed by the excursions of said blow-pin to provide an opening having a uniform reproducible cross-sectional diameter not exceeding about 1/8 inch.
Claim 7
Dependent Claim
70 words
The method in accordance with claim 5 wherein said means for forming an annular whistle cavity site comprises one or more inserts which are attached to said mold-halves to form said whistle cavity to include a blow hole opening which serves both for the passage of a blow pin of substantially uniform cross-section into said mold during the molding process, and to provide a whistle opening in said whistle cavity.