Process for preparing chlorothiolformates

Claim 2

In the process of preparing organic chlorothiolformate by reaction of an organic mercaptan having the formula R'--SH with phosgene, wherein R' is alkyl, cycloalkyl, cycloalkylmethyl, lower alkenyl, aryl, alkaryl, aralkyl, haloaryl, haloaralkyl, carboalkoxy alkyl, the improvement which comprises conducting said reaction in the presence of a catalytic amount of a quaternary ammonium salt of the formula: (R.sub.1 R.sub.2 R.sub.3 R.sub.4 N).sup.+ X.sup.- wherein R 1 , R 2 , R 3 and R 4 are each selected from the group consisting of C 1 -C 22 alkyl, C 2 -C 8 alkenyl, phenyl, C 6 -C 9 alkaryl, and C 6 -C 9 aralkyl, and X is a monovalent anion normally associated with quaternary ammonium salts.

Claim 3

The process of claim 1 wherein the anion, X, is chloride, bromide or hydroxyl.

Claim 4

The process of claim 1 wherein from 0.01 to 10 mole percent of quaternary ammonium salt, based on the mercaptan, is used.

Claim 5

The process of claim 3 wherein from 0.1 to 5 mole percent of quaternary ammonium salt is used.

Claim 6

The process of claim 1 wherein R 1 , R 2 , R 3 and R 4 are each selected from the group consisting of C 1 -C 22 alkyl, allyl, phenyl and benzyl, and X is chloride, bromide or hydroxyl.

Claim 7

The process of claim 1 wherein R 1 is a C 10 -C 22 alkyl, R 2 and R 3 are each C 1 -C 12 alkyl, R 4 is selected from the group consisting of phenyl and benzyl, and X is chloride.

Claim 8

The process of claim 1 wherein R' is a C 1 -C 15 alkyl, C 2 -C 5 alkenyl, C 3 -C 7 cycloalkyl or cycloalkylmethyl, C 6 -C 10 aryl, C 6 -C 10 alkaryl or aralkyl, C 6 -C 10 haloaryl or haloaralkyl, or C 2 -C 10 carboalkoxyalkyl radical.

Claim 9

The process of claim 1 wherein R' is a C 1 -C 10 alkyl, C 3 -C 4 alkenyl, C 5 -C 6 cycloalkyl or cycloalkylmethyl, phenyl, C 1 -C 4 alkyl substituted phenyl, or benzyl radical.

Claim 10

The process of claim 1 wherein from about 5 to about 50 mole percent excess phosgene is used.

Claim 11

In the process of preparing alkylchlorothiolformate by reacting an alkyl mercaptan having the formula R'--SH, wherein R' is a C 1 -C 6 alkyl, with phosgene, the improvement which comprises conducting said reaction in the presence of a catalytic amount of a quaternary ammonium salt having the formula (R 1 R 2 R 3 R 4 N) + X - wherein R 1 is a C 10 -C 22 alkyl, R 2 and R 3 are each C 1 -C 12 alkyl, R 4 is selected from the group consisting of phenyl and benzyl, and X is chloride.

Claim 12

In the process of preparing alkylchlorothiolformate by reacting an alkyl mercaptan having the formula R'--SH, wherein R' is a C 1 -C 6 alkyl, with phosgene, the improvement which comprises conducting said reaction in the presence of a catalytic amount of a quaternary ammonium salt having the formula (R 1 R 2 R 3 R 4 N) + X - wherein R 1 is a C 10 -C 22 alkyl, R 2 and R 3 are each C 1 -C 12 alkyl, R 4 is selected from the group consisting of phenyl and benzyl, and X is chloride.

Claim 13

The process of claim 10 wherein between 0.01 and 10 mole percent of quaternary ammonium salt, based on the mercaptan, is used.

Claim 14

The process of claim 10 or 11 wherein R' is ethyl or propyl.

Claim 15

The process of claim 10 or 11 wherein from about 5 to about 50 mole percent excess phosgene is used.

Claim 16

A process which comprises reacting an organic mercaptan having the formula, R'--SH, wherein R' is a C 1 -C 6 alkyl, with phosgene, said phosgene being present in amounts of from about 5 to about 50 mole percent excess, in the presence of a catalytic amount of quaternary ammonium salt having the formula, (R 1 R 2 R 3 R 4 N) + X - , wherein R 1 is a C 10 -C 22 alkyl, R 2 and R 3 are each C 1 -C 12 alkyl, R 4 is selected from the group consisting of phenyl and benzyl and X is chloride, to thereby produce a reaction product comprising the corresponding alkyl chlorothiolformate, degassing the reaction product to remove excess phosgene, and reacting secondary amine of the formula, R 5 R 6 NH, wherein R 5 and R 6 are each selected from the group consisting of C 2 -C 4 alkyl, cyclohexyl and allyl, with the degassed reaction product in amounts sufficient to convert the alkyl chlorothiolformate to the corresponding alkyl thiolcarbamate.

Claim 17

A process which comprises reacting an organic mercaptan having the formula, R'--SH, wherein R' is a C 1 -C 6 alkyl, with phosgene, said phosgene being present in amounts of from about 5 to about 50 mole percent excess, in the presence of a catalytic amount of quaternary ammonium salt having the formula, (R 1 R 2 R 3 R 4 N) + X - , wherein R 1 is a C 10 -C 22 alkyl, R 2 and R 3 are each C 1 -C 12 alkyl, R 4 is selected from the group consisting of phenyl and benzyl and X is chloride, to thereby produce a reaction product comprising the corresponding alkyl chlorothiolformate, degassing the reaction product to remove excess phosgene, and reacting secondary amine of the formula, R 5 R 6 NH, wherein R 5 and R 6 are each selected from the group consisting of C 2 -C 4 alkyl, cyclohexyl and allyl, with the degassed reaction product in amounts sufficient to convert the alkyl chlorothiolformate to the corresponding alkyl thiolcarbamate.

Claim 18

The process of claim 14 wherein from 0.01 to 10 mole percent of quaternary ammonium salt is used.

Claim 19

The process of claim 15 wherein R' is ethyl or propyl and R 5 and R 6 are each selected from the group consisting of C 2 -C 4 alkyl, cyclohexyl and allyl.

Claim 20

The process of claim 16 wherein the secondary amine is selected from the group consisting of diethylamine, di-n-propylamine, di-n-butylamine, di-isobutylamine, ethyl cyclohexylamine, and di-allylamine.