Abstract Apparatus for forming a stator for a dynamoelectric machine by inserting prewound coils into a slotted stator core includes enlarging the slot openings or gap between certain adjacent pairs of stator teeth, placing the prewound stator windings in selected stator core slots and thereafter reducing the slot opening or gap between those certain adjacent pairs of teeth. The disclosed apparatus includes a stator bore support and a series of punches to be placed in stator slots and collapsed radially inwardly to bend the stator teeth tips to conform to the bore support. An otherwise conventional coil inserting or injecting machine has unique blades, each of which has a pair of elongated depressions for accepting the respective formed stator teeth tips, and a pair of ribs outside the depression for spanning the corresponding tooth. Reforming of the stator teeth so as to provide a cylindrical bore stator may be accomplished by a plurality of cylindrical rollers which simultaneously engage the stator bore and traverse that bore interior surface to displace the stator teeth tips radially outwardly, thereby providing a wound stator for further processing having a substantially reduced iron gap or, for a given iron gap, containing windings of a larger wire size than normally insertable in a stator having that iron gap. The slot openings may be enlarged either by mechanical forming of the stator tooth tips or the stator laminations may be initially stamped with this deformation so that the stator core or stack of such laminations need not be mechanically formed to increase the iron gap available for the wire insertion process.
A device for deforming the tips of the teeth of a hollow cylindrical dynamoelectric machine stator core radially inward throughout the entire axial extent of the core to provide enhanced openings for the insertion of windings into that core comprising a stator bore support for engaging and supporting the stator core, a plurality of punches each disposable in a corresponding stator core slot, and means for forcing each punch toward a corresponding pair of stator tooth tips.
Claim 2
Independent Claim
77 words
A device for deforming the tips of the teeth of a hollow cylindrical dynamoelectric machine stator core radially inward throughout the entire axial extent of the core to provide enhanced openings for the insertion of windings into that core comprising a stator bore support for engaging and supporting the stator core, a plurality of punches each disposable in a corresponding stator core slot, and means for forcing each punch toward a corresponding pair of stator tooth tips.
Claim 3
Dependent Claim
59 words
The device of claim 1 wherein the means for forcing comprises a first set of wedge shaped members fixed relative to the stator bore support and a second set of wedges movable both axially and radially relative to the bore support with axial movement of the movable wedge shaped members urging the punches radially inwardly relative to the stator.
Claim 4
Independent Claim
69 words
A device for reforming the tips of the teeth of a hollow cylindrical dynamoelectric machine stator core which have previously been deformed radially inward to facilitate the placement of windings in the stator core slots comprising a plurality of tapered rollers and means for urging the rollers radially outwardly to simultaneously engage the stator bore to rollingly traverse the bore interior and displace the stator teeth tips radially outwardly.
Claim 5
Independent Claim
69 words
A device for reforming the tips of the teeth of a hollow cylindrical dynamoelectric machine stator core which have previously been deformed radially inward to facilitate the placement of windings in the stator core slots comprising a plurality of tapered rollers and means for urging the rollers radially outwardly to simultaneously engage the stator bore to rollingly traverse the bore interior and displace the stator teeth tips radially outwardly.