Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
396 words
A bipolar, extended surface alkaline battery comprising: (A) barrier plates; (B) dual porous electrode plates; (C) separators; (D) enclosure/supporting frames; (E) externally accessible terminal means; (F) externally accessible filling and/or venting means; and (G) electrolyte wherein said barrier plates have rims and are composed of nickel or nickel-plated steel; said dual porous electrode plates are composed of flexible rectangular nickel or nickel plated steel strips having perforated areas at each end which have been coated with a plaque of porous nickel; one half of said plates having said porous plaque impregnated with active materials adapted to confer positive electrode polarity and the other half of said plates having said porous plaque impregnated with active materials adapted to confer negative electrode polarity, said plates being folded in half to form dual-leaf electrode pairs with "U" shaped channel base, each leaf being enclosed in said separator; said separator being an envelope-shaped, ion-permeable sheet; said enclosure/supporting frames being rectangularly shaped, four-sided plastic forms whose edges contain means for sequentially connecting one frame to another, one set of edges per frame having means for connecting said barrier plate, said frame having said externally accessible filling and/or venting means positioned so as to be above said electrolyte level; whereby internal subassemblies are composed of a number of said dual-leafed positive electrodes permanently affixed to one side of said barrier plates with an equal number of dual-leafed negative electrodes permanently affixed to the opposite side of said barrier plates secured at one of the mating edges of at least one of said frames; two terminal assemblies, one positive and one negative are composed of said negative dual-leafed electrodes permanently affixed to one side of said barrier plate and conductor strips with said externally accessible terminal means permanently affixed to the opposite side of said barrier in the case of a negative terminal assembly, said positive dual-leafed electrodes being used with positive terminal assemblies; said barrier plates secured on the edge outermost the battery of said frames whereby said battery is composed of a stack of said internal subassemblies assembled with electrodes of opposite polarity in interleafed relationship and said positive terminal assembly attached at one end of said stack with said negative terminal assembly attached at the other end of said stack; said battery containing sufficient electrolyte to effectively produce an electrical potential between said externally accessible positive and negative terminal means.
Claim 2
Dependent Claim
396 words
A bipolar, extended surface alkaline battery comprising: (A) barrier plates; (B) dual porous electrode plates; (C) separators; (D) enclosure/supporting frames; (E) externally accessible terminal means; (F) externally accessible filling and/or venting means; and (G) electrolyte wherein said barrier plates have rims and are composed of nickel or nickel-plated steel; said dual porous electrode plates are composed of flexible rectangular nickel or nickel plated steel strips having perforated areas at each end which have been coated with a plaque of porous nickel; one half of said plates having said porous plaque impregnated with active materials adapted to confer positive electrode polarity and the other half of said plates having said porous plaque impregnated with active materials adapted to confer negative electrode polarity, said plates being folded in half to form dual-leaf electrode pairs with "U" shaped channel base, each leaf being enclosed in said separator; said separator being an envelope-shaped, ion-permeable sheet; said enclosure/supporting frames being rectangularly shaped, four-sided plastic forms whose edges contain means for sequentially connecting one frame to another, one set of edges per frame having means for connecting said barrier plate, said frame having said externally accessible filling and/or venting means positioned so as to be above said electrolyte level; whereby internal subassemblies are composed of a number of said dual-leafed positive electrodes permanently affixed to one side of said barrier plates with an equal number of dual-leafed negative electrodes permanently affixed to the opposite side of said barrier plates secured at one of the mating edges of at least one of said frames; two terminal assemblies, one positive and one negative are composed of said negative dual-leafed electrodes permanently affixed to one side of said barrier plate and conductor strips with said externally accessible terminal means permanently affixed to the opposite side of said barrier in the case of a negative terminal assembly, said positive dual-leafed electrodes being used with positive terminal assemblies; said barrier plates secured on the edge outermost the battery of said frames whereby said battery is composed of a stack of said internal subassemblies assembled with electrodes of opposite polarity in interleafed relationship and said positive terminal assembly attached at one end of said stack with said negative terminal assembly attached at the other end of said stack; said battery containing sufficient electrolyte to effectively produce an electrical potential between said externally accessible positive and negative terminal means.
Claim 3
Dependent Claim
18 words
The storage battery of claim 1 wherein said porous nickel plaque is prepared by sintering carbonyl nickel powder.
Claim 4
Dependent Claim
17 words
The storage battery of claim 1 wherein the leading edge of said porous nickel plaque is tapered.
Claim 5
Dependent Claim
19 words
The storage battery of claim 3 wherein said tapered leading edge is preceded by a non-perforated non-coated metal edge.
Claim 6
Dependent Claim
32 words
The storage battery of claim 1 wherein said active material adapted to confer negative electrode polarity is cadmium hydroxide and said active material adapted to confer positive electrode polarity is nickel hydroxide.
Claim 7
Dependent Claim
22 words
The storage battery of claim 1 wherein said frames are of nylon with tongue and groove design sealed with a suitable sealant.
Claim 8
Dependent Claim
18 words
The storage battery of claim 1 wherein said frames are composed of an ethylene-propylene copolymer, heat sealable plastic.
Claim 9
Dependent Claim
26 words
The storage battery of claim 1 wherein the barriers in said internal subassemblies are provided with a small hole, above said electrolyte level for pressure equalization.
Claim 10
Dependent Claim
52 words
The storage battery of claim 1 wherein said enclosure/supporting frames have one set of outermost edges that are of opposite interlocking relationship to that of the other set to ensure leak proof frame to frame joining, the female edge having an additional internal groove to accept said rims of said barrier plates.
Claim 11
Dependent Claim
23 words
The storage battery of claim 1 wherein said dual-leaf electrode pairs are welded to said barrier plates at said "U" shaped channel base.