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US4267146A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for reducing melt fracture during extrusion of ethylene polymers

Assignee: Union Carbide Corp
•
Filing: 1979-01-08
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Granted: 1981-05-12
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Expires: 1999-01-08
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Abstract

Abstract A method for reducing the melt fracture during extrusion of a molten narrow molecular weight distribution ethylene polymer which comprises extruding said polymer through a die having a die gap greater than about 50 mils and wherein at least a portion of one surface of the die lip and/or die land in contact with the molten polymer is at an angle of divergence or convergence relative to the axis of flow of the molten polymer through the die.

Inventors

  • 👤 Stuart J. Kurtz
  • 👤 Theodore R. Blakeslee, III
  • 👤 Leonard S. Scarola

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 14:57
CPC Classifications
B; B29; B29C; B29C48/00; B29C48/022; B29C48/03; B29C48/07; B29C48/08; B29C48/09; B29C48/10; B29K; B29K2023/00; B29K2023/04; B29K2023/06; B29K2995/00; B29K2995/0037; B29K2995/0063; B29K2995/0072; B29K2995/0073

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 98 words
A process for reducing sharkskin melt fracture during extrusion of a molten narrow molecular weight distribution ethylene polymer into film form under film forming conditions of flow rate and melt temperature which would otherwise produce sharkskin melt fracture, which comprises extruding said polymer through a die having a die gap greater than about 50 mils and wherein at least a portion of one surface of the die lip and/or die land in contact with the molten polymer is at an angle of divergence or convergence relative to the axis of flow of the molten polymer through the die.
Claim 2
Dependent Claim 98 words
A process for reducing sharkskin melt fracture during extrusion of a molten narrow molecular weight distribution ethylene polymer into film form under film forming conditions of flow rate and melt temperature which would otherwise produce sharkskin melt fracture, which comprises extruding said polymer through a die having a die gap greater than about 50 mils and wherein at least a portion of one surface of the die lip and/or die land in contact with the molten polymer is at an angle of divergence or convergence relative to the axis of flow of the molten polymer through the die.
Claim 3
Dependent Claim 20 words
A process as in claim 1 wherein the die gap is greater than about 50 mils to about 200 mils.
Claim 4
Dependent Claim 36 words
A process as in claim 1 wherein at least a portion of the surface of the die gap and/or die land is at a divergent angle from the axis of the flow of the molten polymer.
Claim 5
Dependent Claim 25 words
A process as in claim 3 wherein the divergent angle is from 1° to about 45° from the axis of flow of the molten polymer.
Claim 6
Dependent Claim 35 words
A process as in claim 1 wherein at least a portion of the surface of the die gap and/or die land is at a convergent angle from the axis of flow of the molten polymer.
Claim 7
Dependent Claim 17 words
A process as in claim 5 wherein the convergent angle is from about 5° to about 50°.
Claim 8
Dependent Claim 15 words
A process as in claim 1 wherein the ethylene polymer is formed into blown film.
Claim 9
Dependent Claim 17 words
A process as in claim 1 wherein the ethylene polymer is a low density ethylene hydrocarbon copolymer.
Claim 10
Dependent Claim 36 words
A process as in claim 8 in which said copolymer is a copolymer of ethylene and at least one C 3 to C 6 alpha olefin having a melt index of about ≧0.1 to about ≦20.
Claim 11
Dependent Claim 33 words
A process as in claim 9 in which said copolymer is a copolymer of ≧90 mol percent ethylene and ≧10 mol percent of at least one C 3 to C 6 alpha olefin.
Claim 12
Dependent Claim 33 words
A process as in claim 10 in which said copolymer has a molecular weight distribution of about ≧2.2 to ≦3.6 and a total unsaturation content of about ≧0.1 to ≦0.3 C=C/1000 C atoms.
Claim 13
Dependent Claim 33 words
A process as in claim 10 in which said copolymer has a melt flow ratio of about ≧18 to ≦36 and a total unsaturation content of about ≧0.1 to ≦0.3 C=C/1000 C atoms.

References Cited (Backward Citations)

US3382535A Cited
US3376605A Cited
US3920782A Cited
US3874837A Cited
US3879507A Cited
US3914366A Cited
US3994654A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-05-11 1984-11-10 1985-05-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-05-11 1988-11-10 1989-05-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-05-11 1992-11-10 1993-05-12 $7700.00 Window Closed / Lapsed

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