US4261803A
Expired / Lapsed
US
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Electrolysis of aqueous solution of potassium chloride
Assignee: AGC Inc
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Filing: 1979-11-13
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Granted: 1981-04-14
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Expires: 1999-11-13
Abstract
Abstract An electrolysis of an aqueous solution of potassium chloride is carried out by employing a fluorinated cation exchange membrane having an ion-exchange capacity of 0.8 to 2.0 meq/g dry polymer and having carboxylic acid groups as functional groups and maintaining a concentration of an aqueous solution of potassium hydroxide in a cathode compartment in a range of 20 to 45 wt. % and maintaining a calcium concentration in the aqueous solution of potassium chloride to lower than 0.05 mg/liter. The purification of the aqueous solution of potassium chloride to reduce the calcium concentration is carried out in a system comprising a chelate ion-exchange substance.
Inventors
- 👤 Manabu Suhara
- 👤 Yoshio Oda
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-03 12:41
CPC Classifications
C; C01; C01D; C01D3/00; C01D3/14; C01D3/145; C25; C25B; C25B1/00; C25B1/01; C25B1/34; C25B1/46; C25B15/00; C25B15/08
Claims Analysis
Total Claims: 7
Claim 1
Independent Claim
220 words
In a process of producing potassium hydroxide by electrolysis of an aqueous solution of potassium chloride utilizing a fluorinated cation exchange membrane having an ion-exchange capacity of 0.8 to 2.0 meq/g dry polymer and having carboxylic acid groups as functional groups comprised of a copolymer having units ##STR4## wherein X represents fluorine, chlorine or hydrogen atom or --CF 3 ; X' represents X or CF 3 (CF 2 ) m -- ; m represents an integer of 1 to 5 and Y represents ##STR5## p, q and r respectively represent an integer of 1 to 10; Z and Rf represents --F or a C 1 -C 10 perfluoroalkyl group; A represents --COOH, --COOM or --CN, --COF, --COOR 1 , ##STR6## as a functional group which can be converted to carboxylic acid group by a hydrolysis or a neutralization; R 1 represents a C 1 -C 10 alkyl group; M represents an alkali metal or a quaternary ammonium group; R 2 and R 3 respectively represent a C 1 -C 10 alkyl group and maintaining a potassium hydroxide concentration of from about 20 to about 45 weight % in the aqueous solution in the cathode compartment, in the improvement comprising maintaining said aqueous potassium chloride solution a calcium concentration lower than 0.05 mg/liter and a magnesium concentration lower than 0.03 mg/liter.
Claim 2
Dependent Claim
220 words
In a process of producing potassium hydroxide by electrolysis of an aqueous solution of potassium chloride utilizing a fluorinated cation exchange membrane having an ion-exchange capacity of 0.8 to 2.0 meq/g dry polymer and having carboxylic acid groups as functional groups comprised of a copolymer having units ##STR4## wherein X represents fluorine, chlorine or hydrogen atom or --CF 3 ; X' represents X or CF 3 (CF 2 ) m -- ; m represents an integer of 1 to 5 and Y represents ##STR5## p, q and r respectively represent an integer of 1 to 10; Z and Rf represents --F or a C 1 -C 10 perfluoroalkyl group; A represents --COOH, --COOM or --CN, --COF, --COOR 1 , ##STR6## as a functional group which can be converted to carboxylic acid group by a hydrolysis or a neutralization; R 1 represents a C 1 -C 10 alkyl group; M represents an alkali metal or a quaternary ammonium group; R 2 and R 3 respectively represent a C 1 -C 10 alkyl group and maintaining a potassium hydroxide concentration of from about 20 to about 45 weight % in the aqueous solution in the cathode compartment, in the improvement comprising maintaining said aqueous potassium chloride solution a calcium concentration lower than 0.05 mg/liter and a magnesium concentration lower than 0.03 mg/liter.
Claim 3
Dependent Claim
39 words
A process according to claim 1 wherein the copolymer is prepared by copolymerizing a monomer having the formula CF 2 ═CXX' and a monomer having the formula CF 2 ═CXY (wherein X,X' and Y are defined in claim 1.).
Claim 4
Dependent Claim
34 words
A process according to claim 1 wherein the calcium concentration in the aqueous solution of potassium chloride is maintained to lower than 0.05 mg/liter by passing the aqueous solution through a chelate ion-exchange tower.
Claim 5
Dependent Claim
22 words
A process according to claim 1 wherein the magnesium concentration in the aqueous solution of potassium chloride is lower than 0.01 mg/liter.
Claim 6
Dependent Claim
41 words
A process according to claim 1 wherein a calcium concentration in the aqueous solution of potassium chloride is maintained in a range of 0.001 to 0.05 mg/liter and a magnesium concentration is maintained in a range of 0.0005 to 0.01 mg/liter.
Claim 7
Dependent Claim
41 words
A process according to any of claims 3, 4 or 5 wherein the aqueous solution of potassium chloride is passed through a chelate ion exchange substance layer so as to maintain the calcium concentration and the magnesium concentration in said range.
References Cited (Backward Citations)
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1984-04-13 | 1984-10-13 | 1985-04-14 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1988-04-13 | 1988-10-13 | 1989-04-14 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1992-04-13 | 1992-10-13 | 1993-04-14 | $7700.00 | Window Closed / Lapsed |