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US4261803A Expired / Lapsed US ⏱️ 0.0 years remaining

Electrolysis of aqueous solution of potassium chloride

Assignee: AGC Inc
•
Filing: 1979-11-13
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Granted: 1981-04-14
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Expires: 1999-11-13
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Abstract

Abstract An electrolysis of an aqueous solution of potassium chloride is carried out by employing a fluorinated cation exchange membrane having an ion-exchange capacity of 0.8 to 2.0 meq/g dry polymer and having carboxylic acid groups as functional groups and maintaining a concentration of an aqueous solution of potassium hydroxide in a cathode compartment in a range of 20 to 45 wt. % and maintaining a calcium concentration in the aqueous solution of potassium chloride to lower than 0.05 mg/liter. The purification of the aqueous solution of potassium chloride to reduce the calcium concentration is carried out in a system comprising a chelate ion-exchange substance.

Inventors

  • 👤 Manabu Suhara
  • 👤 Yoshio Oda

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 12:41
CPC Classifications
C; C01; C01D; C01D3/00; C01D3/14; C01D3/145; C25; C25B; C25B1/00; C25B1/01; C25B1/34; C25B1/46; C25B15/00; C25B15/08

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 220 words
In a process of producing potassium hydroxide by electrolysis of an aqueous solution of potassium chloride utilizing a fluorinated cation exchange membrane having an ion-exchange capacity of 0.8 to 2.0 meq/g dry polymer and having carboxylic acid groups as functional groups comprised of a copolymer having units ##STR4## wherein X represents fluorine, chlorine or hydrogen atom or --CF 3 ; X' represents X or CF 3 (CF 2 ) m -- ; m represents an integer of 1 to 5 and Y represents ##STR5## p, q and r respectively represent an integer of 1 to 10; Z and Rf represents --F or a C 1 -C 10 perfluoroalkyl group; A represents --COOH, --COOM or --CN, --COF, --COOR 1 , ##STR6## as a functional group which can be converted to carboxylic acid group by a hydrolysis or a neutralization; R 1 represents a C 1 -C 10 alkyl group; M represents an alkali metal or a quaternary ammonium group; R 2 and R 3 respectively represent a C 1 -C 10 alkyl group and maintaining a potassium hydroxide concentration of from about 20 to about 45 weight % in the aqueous solution in the cathode compartment, in the improvement comprising maintaining said aqueous potassium chloride solution a calcium concentration lower than 0.05 mg/liter and a magnesium concentration lower than 0.03 mg/liter.
Claim 2
Dependent Claim 220 words
In a process of producing potassium hydroxide by electrolysis of an aqueous solution of potassium chloride utilizing a fluorinated cation exchange membrane having an ion-exchange capacity of 0.8 to 2.0 meq/g dry polymer and having carboxylic acid groups as functional groups comprised of a copolymer having units ##STR4## wherein X represents fluorine, chlorine or hydrogen atom or --CF 3 ; X' represents X or CF 3 (CF 2 ) m -- ; m represents an integer of 1 to 5 and Y represents ##STR5## p, q and r respectively represent an integer of 1 to 10; Z and Rf represents --F or a C 1 -C 10 perfluoroalkyl group; A represents --COOH, --COOM or --CN, --COF, --COOR 1 , ##STR6## as a functional group which can be converted to carboxylic acid group by a hydrolysis or a neutralization; R 1 represents a C 1 -C 10 alkyl group; M represents an alkali metal or a quaternary ammonium group; R 2 and R 3 respectively represent a C 1 -C 10 alkyl group and maintaining a potassium hydroxide concentration of from about 20 to about 45 weight % in the aqueous solution in the cathode compartment, in the improvement comprising maintaining said aqueous potassium chloride solution a calcium concentration lower than 0.05 mg/liter and a magnesium concentration lower than 0.03 mg/liter.
Claim 3
Dependent Claim 39 words
A process according to claim 1 wherein the copolymer is prepared by copolymerizing a monomer having the formula CF 2 ═CXX' and a monomer having the formula CF 2 ═CXY (wherein X,X' and Y are defined in claim 1.).
Claim 4
Dependent Claim 34 words
A process according to claim 1 wherein the calcium concentration in the aqueous solution of potassium chloride is maintained to lower than 0.05 mg/liter by passing the aqueous solution through a chelate ion-exchange tower.
Claim 5
Dependent Claim 22 words
A process according to claim 1 wherein the magnesium concentration in the aqueous solution of potassium chloride is lower than 0.01 mg/liter.
Claim 6
Dependent Claim 41 words
A process according to claim 1 wherein a calcium concentration in the aqueous solution of potassium chloride is maintained in a range of 0.001 to 0.05 mg/liter and a magnesium concentration is maintained in a range of 0.0005 to 0.01 mg/liter.
Claim 7
Dependent Claim 41 words
A process according to any of claims 3, 4 or 5 wherein the aqueous solution of potassium chloride is passed through a chelate ion exchange substance layer so as to maintain the calcium concentration and the magnesium concentration in said range.

References Cited (Backward Citations)

US4178218A Cited
US4060465A Cited
US4065366A Cited
US4065366B1 Cited
US4118308A Cited
US4176022A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-04-13 1984-10-13 1985-04-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-04-13 1988-10-13 1989-04-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-04-13 1992-10-13 1993-04-14 $7700.00 Window Closed / Lapsed

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