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US4259435A Expired / Lapsed US ⏱️ 0.0 years remaining

Additive method of manufacturing metal patterns on synthetic resin substrates

Assignee: US Philips Corp
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Filing: 1979-06-21
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Granted: 1981-03-31
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Expires: 1999-06-21
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Abstract

Abstract Additive method of manufacturing metal patterns on synthetic resin substrates, printed circuits in particular. A nuclear image of a desired pattern is obtained by means of a salt of a metal which may occur in more than one valency and a noble metal salt by inactivating the substrate area outside the desired pattern by photo-oxidation by means of exposure to light in the presence of oxygen. The ultimate metal pattern is deposited by electroless metal deposition on the nuclear image.

Inventors

  • 👤 Dirk J. Broer
  • 👤 Arnoldus J. M. van den Broek

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 17:59
CPC Classifications
G; G03; G03C; G03C5/00; H; H05; H05K; H05K3/00; H05K3/10; H05K3/18; H05K3/181; H05K3/182; H05K3/185

Claims Analysis

Total Claims: 3
Claim 1
Independent Claim 175 words
A method of forming a metal pattern on a substrate of which at least one major surface is formed of a synthetic resin comprising: (a) irradiating a synthetic resin surface of said substrate with actinic light in accordance with the negative of the desired metal pattern in the presence of oxygen so as to form peroxide groups on the exposed surface of the synthetic resin; (b) contacting the irradiated synthetic resin surface with a solution or dispersion of an oxide or salt of a metal capable of occurring in a higher valence state then present in said oxide or salt, said oxide or salt being capable of reducing noble metal ions to metal, thereby rendering the irradiated areas of said synthetic resin surface inactive; (c) contacting the thus treated synthetic resin surface with a solution containing noble metal ions thereby forming a nuclear noble metal image in a pattern of the desired metal pattern; and (d) intensifying said nuclear noble metal image by an electroless metal deposition so as to form the desired metal pattern.
Claim 2
Independent Claim 175 words
A method of forming a metal pattern on a substrate of which at least one major surface is formed of a synthetic resin comprising: (a) irradiating a synthetic resin surface of said substrate with actinic light in accordance with the negative of the desired metal pattern in the presence of oxygen so as to form peroxide groups on the exposed surface of the synthetic resin; (b) contacting the irradiated synthetic resin surface with a solution or dispersion of an oxide or salt of a metal capable of occurring in a higher valence state then present in said oxide or salt, said oxide or salt being capable of reducing noble metal ions to metal, thereby rendering the irradiated areas of said synthetic resin surface inactive; (c) contacting the thus treated synthetic resin surface with a solution containing noble metal ions thereby forming a nuclear noble metal image in a pattern of the desired metal pattern; and (d) intensifying said nuclear noble metal image by an electroless metal deposition so as to form the desired metal pattern.
Claim 3
Dependent Claim 28 words
The method of claim 1 wherein the substrate consists of a support material upon which is present a coating of p-xylylene polymer formed by means of vapor deposition.

References Cited (Backward Citations)

US3562005A Cited
US3772078A Cited
US3801320A Cited
US4112139A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-03-30 1984-09-29 1985-03-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-03-30 1988-09-29 1989-03-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-03-30 1992-09-29 1993-03-31 $7700.00 Window Closed / Lapsed

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