Dual solenoid vacuum modulator

Claim 2

A control valve comprising: a valve body having a central axis, and a first end and a second end, each end containing a countersunk boss concentric to said central axis, said valve body further having a central bore coaxial to said central axis and joining each of said bosses, said central bore and each boss therein forming a pair of valve seats, said valve body further containing a first port, extending through said valve body connecting with one boss, a second port extending through said valve body connecting with the other boss and a third port extending through said valve body connecting with said central bore; a split housing means having two housing sections for enclosing said first end and second end; each housing section being a generally cylindrical cup-shaped structure containing sidewalls, a bottom, and a valve guide means having a central channel, which when assembled is coaxial with the central axis of said valve body; a pair of valve means for controllably establishing pressure communications, said valve means slideably disposed within the central channel of said valve guide means and biased against said valve seat to close each end of said central bore; a pair of electrically actuatable solenoid coil assemblies concentrically disposed in said housing about said valve guide means for generating a magnetic holding force for unseating said valve means from said valve seat; limiting means for limiting the magnetic holding force exerted on said valve means including a non-magnetic bobbin assembly comprising: a hollow center core; a first plate attached to one end of said center core; a second plate having sidewalls forming a cup-like structure attached to the opposite end of said center core so that said cup-like structure is directed away from said first plate; said center core, said first and said second plates cooperating so that when said bobbin assembly is placed into said housing section, said valve guide means is below said second plate and said center core is sized so that when said housing element is affixed to said valve body said bobbin assembly is firmly sandwiched between said housing and said valve body so that said sidewalls abut an end of said valve body forming said actuation chamber therebetween.

Claim 3

The control valve as recited in claim 1 wherein said limiting means, includes said bobbin assembly wherein said bobbin assembly is sized so that a minimum distance is maintained between said valve means and said valve guide means during times of solenoid activation.

Claim 4

The control valve as recited in claim 2, wherein said valve means comprises: a conical structure having a a base dimension greater than the cross-sectional dimension of said central bore of said valve body.

Claim 5

The control valve as recited in claim 2 or 3 wherein said coil assembly is wound about said center core.

Claim 6

The control valve as recited in claim 1 further including means for securing said housing sections to said valve body.

Claim 7

The control valve as recited in claim 5 wherein said means for securing is a clamping means for applying oppositely directed holding forces to each of said housing sections.

Claim 8

A control valve comprising: a valve body having a first end and a second end, each end containing a countersunk boss concentric to said central axis, said valve body further having a central bore coaxial to said central axis and joining each of said bosses, said central bore and each boss therein forming a pair of valve seats, said valve body further containing a first pneumatic port, extending through said valve body connecting with one boss, a second pneumatic port extending through said valve body connecting with the other boss and a third pneumatic port extending through said valve body connecting with said central bore; said valve body further having at least one circumferential channel proximate said first end, and at least one resilient O-ring adapted to fit within said channel so that said O-ring extends above the surface of said valve body; a split housing having two housing sections adapted to enclose said first end and second end, thereby compressing said O-ring to form at least one pneumatic seal therebetween; each housing section being a generally cylindrical cup-shape structure containing sidewalls, a bottom, and a centrally located valve guide means connected to said bottom forming a toroidal coil space therebetween, said valve guide means further having a central channel so that when each said housing sections are mounted to said valve body, the axis of said central channel is coaxial with the central axis of said valve body and an end of said valve guide means, opposite said bottom, is maintained apart from an end of said valve body forming a pair of actuation chambers therebetween; a pair of valve means one associated with each housing for controllably establishing pressure communications between said pneumatic ports, said valve means being slideably disposed within said central channel of said valve guide means and biased against said valve seat to close each end of said central bore in the absence of control signals; a pair of electrically actuatable cylindrically shaped solenoid coil assemblies including a coil wound around a bobbin, each of said coil assemblies adapted to receive said control signals, and disposed within said toroidal coilspace so that upon actuation, a magnetic holding force is developed to urge said valve means into said valve guide means therein unseating said valve means from said valve seat; limiting means for limiting the magnetic holding force exerted on said valve means; a non-magnetic bobbin assembly comprising a hollow center core; a first plate attached to one end of said center core; a second plate having sidewalls forming a cup-like structure attached to the opposite end of said center core so that said cup-like structure is directed away from said first plate; said center core, said first and said second plates cooperating so that when said coil assembly is placed into said housing section, said end of said valve guide means is below said second plate and said center core is sized so that when said housing element is affixed to said valve body said coil assembly is firmly sandwiched between said bottom of said housing and said valve body so that said sidewalls abut an end of said valve body forming said actuation chamber therebetween.

Claim 9

A control valve comprising: a valve body having a first end and a second end, each end containing a countersunk boss concentric to said central axis, said valve body further having a central bore coaxial to said central axis and joining each of said bosses, said central bore and each boss therein forming a pair of valve seats, said valve body further containing a first pneumatic port, extending through said valve body connecting with one boss, a second pneumatic port extending through said valve body connecting with the other boss and a third pneumatic port extending through said valve body connecting with said central bore; said valve body further having at least one circumferential channel proximate said first end, and at least one resilient O-ring adapted to fit within said channel so that said O-ring extends above the surface of said valve body; a split housing having two housing sections adapted to enclose said first end and second end, thereby compressing said O-ring to form at least one pneumatic seal therebetween; each housing section being a generally cylindrical cup-shape structure containing sidewalls, a bottom, and a centrally located valve guide means connected to said bottom forming a toroidal coil space therebetween, said valve guide means further having a central channel so that when each said housing sections are mounted to said valve body, the axis of said central channel is coaxial with the central axis of said valve body and an end of said valve guide means, opposite said bottom, is maintained apart from an end of said valve body forming a pair of actuation chambers therebetween; a pair of valve means one associated with each housing for controllably establishing pressure communications between said pneumatic ports, said valve means being slideably disposed within said central channel of said valve guide means and biased against said valve seat to close each end of said central bore in the absence of control signals; a pair of electrically actuatable cylindrically shaped solenoid coil assemblies including a coil wound around a bobbin, each of said coil assemblies adapted to receive said control signals, and disposed within said toroidal coilspace so that upon actuation, a magnetic holding force is developed to urge said valve means into said valve guide means therein unseating said valve means from said valve seat; limiting means for limiting the magnetic holding force exerted on said valve means; a non-magnetic bobbin assembly comprising a hollow center core; a first plate attached to one end of said center core; a second plate having sidewalls forming a cup-like structure attached to the opposite end of said center core so that said cup-like structure is directed away from said first plate; said center core, said first and said second plates cooperating so that when said coil assembly is placed into said housing section, said end of said valve guide means is below said second plate and said center core is sized so that when said housing element is affixed to said valve body said coil assembly is firmly sandwiched between said bottom of said housing and said valve body so that said sidewalls abut an end of said valve body forming said actuation chamber therebetween.

Claim 10

The control valve as recited in claim 7 wherein said limiting means, includes said bobbin assembly wherein said bobbin assembly is sized so that a minimum distance is maintained between said valve guide means and said valve means during times of solenoid activation.