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US4258098A Expired / Lapsed US ⏱️ 0.0 years remaining

Glass fiber mat with improved binder

Assignee: Building Materials Corp of America
•
Filing: 1979-06-06
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Granted: 1981-03-24
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Expires: 1999-06-06
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Abstract

Abstract A glass fiber mat having excellent tensile strength and flexibility is provided herein. The mat includes a plurality of glass fibers and a binder therefor which is characterized by comprising about 25% to 90% by weight of a urea-formaldehyde resin and about 10% to 75% by weight of a styrene-butadiene latex copolymer containing about 0.1% to 5% by weight of an acrylamide type monomer.

Inventors

  • 👤 Alfredo A. Bondoc
  • 👤 Philip A. Cautilli

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 08:47
CPC Classifications
C; C08; C08L; C08L61/00; C08L61/20; C08L61/22; C08L61/24; C08L25/00; C08L25/02; C08L25/04; C08L25/08; C08L25/10; C08L9/00; C08L9/06; C08L9/08; D; D04; D04H; D04H1/00; D04H1/40; D04H1/58; D04H1/587; D04H1/64; D06; D06N; D06N5/00; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T428/2933; Y10T428/2964; Y10T442/00; Y10T442/60; Y10T442/69; Y10T442/691

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 70 words
A glass fiber mat having excellent tensile strength and flexibility properties consisting essentially of a plurality of glass fibers and a binder to hold said fibers together, characterized in that said binder comprises about 25% to 90% by weight of urea-formaldehyde resin and about 10% to 75% by weight of a styrene-butadiene latex compolymer containing about 0.1% to 5% by weight of acrylamide, methacrylamide, N-methylolacrylamide, or N-methylolmethacrylamide, or mixtures thereof.
Claim 2
Dependent Claim 70 words
A glass fiber mat having excellent tensile strength and flexibility properties consisting essentially of a plurality of glass fibers and a binder to hold said fibers together, characterized in that said binder comprises about 25% to 90% by weight of urea-formaldehyde resin and about 10% to 75% by weight of a styrene-butadiene latex compolymer containing about 0.1% to 5% by weight of acrylamide, methacrylamide, N-methylolacrylamide, or N-methylolmethacrylamide, or mixtures thereof.
Claim 3
Dependent Claim 29 words
A glass fiber mat according to claim 1 wherein said urea-formaldehyde resin comprises about 50% to 85% and said styrene-butadiene latex copolymer about 15% to 50% of said binder.
Claim 4
Dependent Claim 25 words
A glass fiber mat according to claim 1 wherein said urea-formaldehyde resin comprises about 80% and said styrene-butadiene latex compolymer about 20% of said binder.
Claim 5
Dependent Claim 29 words
A glass fiber mat according to claim 1 wherein said styrene-butadiene latex copolymer comprises about 10% to 90% by weight styrene and about 90% to 10% by weight butadiene.
Claim 6
Dependent Claim 25 words
A glass fiber mat according to claim 1 wherein said styrene-butadiene latex copolymer comprises about 30% to 70% styrene and about 70 to 30% butadiene.
Claim 7
Dependent Claim 28 words
A glass fiber mat according to claim 1 wherein said styrene-butadiene latex copolymer comprises about 40% styrene and 60% butadiene, and about 2% by weight thereof of N-methylolacrylamide.
Claim 8
Dependent Claim 26 words
A glass fiber mat according to claim 1 wherein said acrylamide is present in an amount of about 1% to 4% by weight of said styrene-butadiene.
Claim 9
Dependent Claim 13 words
A glass fiber mat according to claim 1 wherein said binder is cured.
Claim 10
Dependent Claim 26 words
A glass fiber mat according to claim 8 wherein said curing is effected by heating the wet glass mat with binder applied at an elevated temperature.
Claim 11
Dependent Claim 16 words
A glass fiber mat according to claim 1 wherein said urea-formaldehyde resin contains a methylol group.
Claim 12
Dependent Claim 19 words
A glass fiber mat according to claim 1 further characterized by having a porosity sufficient to impregnate asphalt therein.
Claim 13
Dependent Claim 35 words
A method of making an improved glass fiber mat which comprises forming said glass fibers into a wet mat, applying said binder composition of Claim 1 thereto, drying and curing said binder at elevated temperatures.

References Cited (Backward Citations)

US3743612A Cited
US4018647A Cited
US3940537A Cited
US4183783A Cited
US4200487A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-03-23 1984-09-22 1985-03-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-03-23 1988-09-22 1989-03-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-03-23 1992-09-22 1993-03-24 $7700.00 Window Closed / Lapsed

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