Claims Analysis
Total Claims: 13
Claim 1
Independent Claim
172 words
In a process of non-polluting oxyhydrochlorination in which gaseous hydrogen chloride, air, or oxygen, ethylene and/or a chlorinated derivative of ethylene are reacted to obtain an effluent containing chlorinated derivatives of ethylene, whereby there are removed from said effluent the unwanted chlorinated derivatives of ethylene produced during said oxyhydrochlorination reaction, the residual effluent containing essentially oxygen, nitrogen, carbon monoxide, carbon dioxide, unreacted ethylene, 1,2-dichloroethane and at least one chlorinated hydrocarbon from the group consisting of chloroform, carbon tetrachloride, ethyl chloride, 1,1-dichloroethane, 1,1,1- and 1,1,2-trichloroethanes, 1,1,2,2- and 1,1,1,2-tetrachloroethanes, vinyl chloride, 1,1- and 1,2-dichloroethylenes, trichloroethylene, perchloroethylene and chloral, wherein said residual effluent is preheated to a temperature between about 250° and 400° C.; the improvement comprising subjecting said heated residual effluent to oxidation by the action of an oxidation catalyst comprising the combination of a metal selected from the class consisting of platinum and iridium and mixtures thereof, deposited on a support of alumina of eta crystallographic structure, thereby producing a mixture of gases comprising carbon dioxide, hydrochloric acid, water vapor, oxygen, and nitrogen.
Claim 2
Dependent Claim
172 words
In a process of non-polluting oxyhydrochlorination in which gaseous hydrogen chloride, air, or oxygen, ethylene and/or a chlorinated derivative of ethylene are reacted to obtain an effluent containing chlorinated derivatives of ethylene, whereby there are removed from said effluent the unwanted chlorinated derivatives of ethylene produced during said oxyhydrochlorination reaction, the residual effluent containing essentially oxygen, nitrogen, carbon monoxide, carbon dioxide, unreacted ethylene, 1,2-dichloroethane and at least one chlorinated hydrocarbon from the group consisting of chloroform, carbon tetrachloride, ethyl chloride, 1,1-dichloroethane, 1,1,1- and 1,1,2-trichloroethanes, 1,1,2,2- and 1,1,1,2-tetrachloroethanes, vinyl chloride, 1,1- and 1,2-dichloroethylenes, trichloroethylene, perchloroethylene and chloral, wherein said residual effluent is preheated to a temperature between about 250° and 400° C.; the improvement comprising subjecting said heated residual effluent to oxidation by the action of an oxidation catalyst comprising the combination of a metal selected from the class consisting of platinum and iridium and mixtures thereof, deposited on a support of alumina of eta crystallographic structure, thereby producing a mixture of gases comprising carbon dioxide, hydrochloric acid, water vapor, oxygen, and nitrogen.
Claim 3
Dependent Claim
20 words
A process according to claim 1, wherein a diluent gas is added to said residual effluent prior to said preheating.
Claim 4
Dependent Claim
33 words
A process according to claim 1, wherein the chlorinated derivatives of ethylene formed during the oxyhydrochlorination reaction are removed from the effluent by scrubbing with water, condensation, and scrubbing with an organic solvent.
Claim 5
Dependent Claim
24 words
A process according to claim 1, wherein a sufficient amount of air or oxygen is added to the residual effluent to permit complete oxidation.
Claim 6
Dependent Claim
22 words
A process according to claim 1, wherein the space velocity of said residual effluent is between about 1,000 and 100,000 per hour.
Claim 7
Dependent Claim
16 words
A process according to claim 1, wherein said oxidation step is carried out at atmospheric pressure.
Claim 8
Dependent Claim
23 words
A process according to claim 1, wherein said oxidation step is carried out at a pressure of between about 1 and 10 bars.
Claim 9
Dependent Claim
28 words
A process according to claim 1, wherein the specific surface of the support of alumina of eta crystallographic structure is between about 200 and 400 m. 2 /g.
Claim 10
Dependent Claim
38 words
A process according to claim 1, wherein the oxidation catalyst contains from about 0.02% to 5% by weight of a noble metal selected from the class consisting of platinum and iridium, and mixtures thereof, referred to the support.
Claim 11
Dependent Claim
21 words
A process according to claim 2, wherein all or part of the effluent scrubbed is recycled as the said diluent gas.
Claim 12
Dependent Claim
26 words
A process of oxyhydrochlorination according to claim 1, wherein at least part of the heat liberated by said oxidation is used to preheat said residual effluent.
Claim 13
Dependent Claim
38 words
A process of oxyhydrochlorination according to claim 1, wherein hydrochloric acid formed during said oxidation is removed by scrubbing before the discharge of effluent into the atmosphere or prior to its use as a source of inert gas.