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US4254013A Expired / Lapsed US ⏱️ 0.0 years remaining

Green strength of elastomer blends

Assignee: Goodyear Tire and Rubber Co
•
Filing: 1979-03-15
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Granted: 1981-03-03
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Expires: 1999-03-15
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Abstract

Abstract The green strength of elastomer blends of natural or synthetic cis-1,4-polyisoprene and synthetic elastomers is improved by adding to the chain of the synthetic elastomer an ionogenic compound. The said ionogenic compound can be incorporated into the chain of the synthetic elastomer through conventional polymerization with the monomers forming the synthetic elastomer, and the ionogenic group of the compound will be pendant from the chain or backbone of the elastomer. The ionogenic group is combined with a readily ionogenic metal base or salt. This combination yields blends which have greatly improved green strength as compared to rubber blends known to the art.

Inventors

  • 👤 Emil M. Friedman
  • 👤 Richard G. Bauer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 20:34
CPC Classifications
C; C08; C08F; C08F236/00; C08F236/02; C08F236/04; C08L; C08L21/00; Y; Y10; Y10S; Y10S264/00; Y10S264/64; Y10T; Y10T152/00; Y10T152/10; Y10T152/10495

Claims Analysis

Total Claims: 29
Claim 1
Independent Claim 494 words
A prevulcanization process for preparing an elastomer blend for use in making tires or tire components, comprising: improving the prevulcanization of green strength of blends of (a) synthetic elastomers and (b) synthetic or natural cis-1,4-polyisoprene by adding an amount of an ionogenic compound to synthetic elastomer-forming monomers before polymerizing such that the amount of said ionogenic compound incorporated in said synthetic elastomer after polymerization ranges from about 8 to 58 milliequivalents per 100 parts by weight of said synthetic elastomer; said ionogenic compound having the formula: ##STR11## where X 1 and X 2 are selected from the group consisting of hydrogen, methyl, carboxyl, fluorine, chlorine, bromine and iodine; where R 1 is H, C 1 through C 10 alkyl, --(CH 2 ) n --COOH where n is 0 to 4, or a halogen selected from the group consisting of fluorine, chlorine, bromine, and iodine; and where A is OH, NH 2 or OM where M is a metal selected from Group 1A of the Periodic Table, or a monovalent metal capable of reacting with a metal base or salt; said synthetic elastomer-forming monomers selected from the group consisting of at least one conjugated diene having from 4 to 10 carbon atoms, at least one conjugated diene having from 4 to 10 carbon atoms with at least one olefin having from 2 to 12 carbon atoms so that a multi-component polymer is formed, and combinations thereof; polymerizing said ionogenic compound and said elastomer-forming monomers and forming a polymerized synthetic elastomer containing from about 8 to 58 milliequivalents of ##STR12## groups pendant from the backbone of said synthetic elastomer, said pendant groups retaining their ionogenic functionality in said synthetic elastomer, the amount of said polymerized synthetic elastomer ranging from about 1 percent to about 99 percent by weight based upon the total weight of said polymer blend, adding a compound selected from the group consisting of natural or synthetic cis-1,4-polyisoprene to said polymerized synthetic elastomer and forming an elastomer blend; adding and mixing a metal base or salt, said metal base or salt having the formula MZ, wherein M is a metal selected from Group 2A or 2B of the Periodic Table or a polyvalent metal which is capable of reacting with said ionogenic group, and Z is an oxide or hydroxide anion such that said metal base or said metal salt will react with two or more of said ionogenic groups; reacting said metal base or salt with said 8 to about 58 milliequivalents of said pendant ##STR13## groups per 100 parts by weight of said synthetic polymer; and forming ionic bonds between said metal and said pendant ionogenic ##STR14## groups and thereby improving the green strength of said blend of said polymerized synthetic elastomers and said natural or synthetic polyisoprene; carrying out said reaction and the formation of said ionogenic bond between said metal base or salt and said pendant ##STR15## groups at a temperature below a vulcanizing temperature so that vulcanization is prevented;
Claim 2
Dependent Claim 494 words
A prevulcanization process for preparing an elastomer blend for use in making tires or tire components, comprising: improving the prevulcanization of green strength of blends of (a) synthetic elastomers and (b) synthetic or natural cis-1,4-polyisoprene by adding an amount of an ionogenic compound to synthetic elastomer-forming monomers before polymerizing such that the amount of said ionogenic compound incorporated in said synthetic elastomer after polymerization ranges from about 8 to 58 milliequivalents per 100 parts by weight of said synthetic elastomer; said ionogenic compound having the formula: ##STR11## where X 1 and X 2 are selected from the group consisting of hydrogen, methyl, carboxyl, fluorine, chlorine, bromine and iodine; where R 1 is H, C 1 through C 10 alkyl, --(CH 2 ) n --COOH where n is 0 to 4, or a halogen selected from the group consisting of fluorine, chlorine, bromine, and iodine; and where A is OH, NH 2 or OM where M is a metal selected from Group 1A of the Periodic Table, or a monovalent metal capable of reacting with a metal base or salt; said synthetic elastomer-forming monomers selected from the group consisting of at least one conjugated diene having from 4 to 10 carbon atoms, at least one conjugated diene having from 4 to 10 carbon atoms with at least one olefin having from 2 to 12 carbon atoms so that a multi-component polymer is formed, and combinations thereof; polymerizing said ionogenic compound and said elastomer-forming monomers and forming a polymerized synthetic elastomer containing from about 8 to 58 milliequivalents of ##STR12## groups pendant from the backbone of said synthetic elastomer, said pendant groups retaining their ionogenic functionality in said synthetic elastomer, the amount of said polymerized synthetic elastomer ranging from about 1 percent to about 99 percent by weight based upon the total weight of said polymer blend, adding a compound selected from the group consisting of natural or synthetic cis-1,4-polyisoprene to said polymerized synthetic elastomer and forming an elastomer blend; adding and mixing a metal base or salt, said metal base or salt having the formula MZ, wherein M is a metal selected from Group 2A or 2B of the Periodic Table or a polyvalent metal which is capable of reacting with said ionogenic group, and Z is an oxide or hydroxide anion such that said metal base or said metal salt will react with two or more of said ionogenic groups; reacting said metal base or salt with said 8 to about 58 milliequivalents of said pendant ##STR13## groups per 100 parts by weight of said synthetic polymer; and forming ionic bonds between said metal and said pendant ionogenic ##STR14## groups and thereby improving the green strength of said blend of said polymerized synthetic elastomers and said natural or synthetic polyisoprene; carrying out said reaction and the formation of said ionogenic bond between said metal base or salt and said pendant ##STR15## groups at a temperature below a vulcanizing temperature so that vulcanization is prevented;
Claim 3
Dependent Claim 72 words
the amount of said metal base or salt ranging from about 0.1 to about 10 parts by weight per 100 parts by weight of said blend; after forming said elastomer blend having improved prevulcanized or green strength, making and shaping said elastomer blend into a tire or a tire component having improved green strength, and retaining the shape via said improved green strength of said tire or said tire component until vulcanization.
Claim 4
Dependent Claim 72 words
the amount of said metal base or salt ranging from about 0.1 to about 10 parts by weight per 100 parts by weight of said blend; after forming said elastomer blend having improved prevulcanized or green strength, making and shaping said elastomer blend into a tire or a tire component having improved green strength, and retaining the shape via said improved green strength of said tire or said tire component until vulcanization.
Claim 5
Dependent Claim 32 words
A process according to claim 1, wherein said dienes have from 4 to 6 carbon atoms and wherein said olefins are vinyl substituted aromatic compounds having from 8 to 12 carbon atoms.
Claim 6
Dependent Claim 49 words
A process according to claim 2, wherein the amount of said synthetic or natural cis-1,4-polyisoprene ranges from about 50 to about 90 percent by weight and said polymerized synthetic elastomer ranges from about 10 percent to about 50 percent by weight based upon the total weight of said blend.
Claim 7
Dependent Claim 26 words
A process according to claim 3, wherein the amount of said olefin in said synthetic elastomer ranges from about 0.1 to about 55 percent by weight.
Claim 8
Dependent Claim 71 words
A process according to claim 4, wherein said ionogenic compound is selected from the class consisting of acrylic acid or methacrylic acid, itaconic acid, fumaric acid, ethacrylic acid, propacrylic acid, and butacrylic acid; wherein said metal of said metal base is zinc or magnesium; oxide of said metal base is hydroxide or oxide; and wherein the amount of said metal base ranges from about 1.5 to about 5 parts by weight.
Claim 9
Dependent Claim 63 words
A process according to claim 5, wherein said synthetic elastomer is selected from the class consisting of poly(butadiene-co-styrene), polybutadiene, polypiperylene, polyisoprene, poly(butadiene-co-piperylene), polychloroprene, and poly(butadiene-co-alpha-methylstyrene), and wherein the amount of said ionogenic compound is such that said polymerized synthetic elastomer contains from about 9 to about 35 milliequivalents of said ##STR16## pendant group per 100 parts by weight of said polymerized snythetic elastomer.
Claim 10
Dependent Claim 14 words
A process according to claim 6, wherein compounding agents are added to said blend.
Claim 11
Dependent Claim 23 words
A process according to claim 7, wherein said compounding agents are selected from the class consisting of carbon black, oil, clays and silica.
Claim 12
Dependent Claim 66 words
A process according to claim 6, wherein said unsaturated compound is selected from the class consisting of acrylic acid and methacrylic acid, wherein said metal of said metal base is zinc or magnesium, oxide of said metal base or said metal salt is hydroxide and oxide, and wherein the amount of said metal base or salt ranges from about 2 to about 5 parts by weight.
Claim 13
Dependent Claim 42 words
A process according to claim 9, wherein the amount of said olefin ranges from about 10 to about 40 percent by weight; and heating said blend containing said metal salt to a temperature of from about 50° F. to about 200° F.
Claim 14
Dependent Claim 69 words
A process according to claim 10, wherein said synthetic elastomer is selected from the class consisting of poly(butadiene-co-styrene), polybutadiene, and polyisoprene, wherein said metal base is zinc oxide or magnesium oxide, and wherein the amount of said ionogenic compound is such that said polymerized synthetic elastomer contains from about 9 to about 23 milliequivalents of said ##STR17## pendant group per 100 parts by weight of said polymerized synthetic elastomer.
Claim 15
Dependent Claim 14 words
A process according to claim 9, wherein compounding agents are added to said blend.
Claim 16
Dependent Claim 33 words
A process according to claim 1, wherein said adding of said metal base or salt occurs simultaneously with said adding of said compound selected from the class consisting of natural or synthetic cis-1,4-polyisoprene.
Claim 17
Dependent Claim 32 words
A process according to claim 1, wherein said adding of said metal base or salt occurs before said adding of said compound selected from the class consisting of natural or synthetic cis-1,4-polyisoprene.
Claim 18
Dependent Claim 32 words
A process according to claim 1, wherein said adding of said metal base or salt occurs after said adding of said compound selected from the class consisting of natural or synthetic cis-1,4-polyisoprene.
Claim 19
Dependent Claim 474 words
An unvulcanized composition for making tires or tire components, comprising: a blend of synthetic elastomers having ionogenic functional groups, a metal base or salt, and synthetic or natural cis-1,4-polyisoprene, said blend having good prevulcanization or green strength; said ionogenic functional group derived from an ionogenic compound having the formula: ##STR18## wherein X 1 and X 2 are selected from the group consisting of hydrogen, methyl, carboxyl, fluorine, chlorine, bromine and iodine, wherein R 1 is H, C 1 though C 10 alkyl, --(CH 2n --COOH, wherein n is 0 to 4, or a halogen selected from the group consisting of fluorine, chlorine, bromine, and iodine; and wherein A is OH, NH 2 or OM, where M is a metal selected from Group 1A of the Periodic Table or a monovalent metal capable of reacting with said metal base or salt; said synthetic elastomer made by polymerizing said ionogenic compound with synthetic elastomer-forming monomers and forming a polymerized synthetic elastomer containing ##STR19## groups pendant from the backbone of said synthetic elastomer, said synthetic elastomer-forming monomers selected from the group consisting of at least one conjugated diene having from 4 to about 10 carbon atoms, at least one conjugated diene having from 4 to about 10 carbon atoms with at least one olefin having from 2 to 12 carbon atoms so that a mulit-component polymer is formed, and combinations thereof, the amount of said polymerized synthetic elastomer ranging from about 1 to about 99 percent by weight based upon the total weight of said polymer blend, the amount of said ionogenic unsaturated compound is such that said polymerized synthetic elastomer contains from about 8 to less than 58 milliequivalents of said ##STR20## pendant groups per 100 parts by weight of said polymerized synthetic elastomer, said metal base or salt having the formula MZ where M is a metal selected from Group 2A or 2B of the Periodic Table or a polyvalent metal which is capable of reacting with said ionogenic group, and Z is an oxide or hydroxide anion such that said metal base or said metal salt will react with two or more of said ionogenic groups; said metal base having been reacted with said 8 to less than 58 milliequivalents of said previously ##STR21## groups so that ionogenic bonds are formed between said metal and adjacent synthetic elastomers and said blend has green strength; said blend being unvulcanized; the amount of said metal base or salt ranging from about 0.1 to about 10 parts by weight per 100 parts by weight of said blend; the amount of said natural or synthetic cis-1,4-polyisoprene ranging from about 99 to about 1 percent by weight, based upon the total weight of said blend; said blend for use as a tire or a tire component, having improved green strength so that said article maintains its shape until vulcanization.
Claim 20
Dependent Claim 474 words
An unvulcanized composition for making tires or tire components, comprising: a blend of synthetic elastomers having ionogenic functional groups, a metal base or salt, and synthetic or natural cis-1,4-polyisoprene, said blend having good prevulcanization or green strength; said ionogenic functional group derived from an ionogenic compound having the formula: ##STR18## wherein X 1 and X 2 are selected from the group consisting of hydrogen, methyl, carboxyl, fluorine, chlorine, bromine and iodine, wherein R 1 is H, C 1 though C 10 alkyl, --(CH 2n --COOH, wherein n is 0 to 4, or a halogen selected from the group consisting of fluorine, chlorine, bromine, and iodine; and wherein A is OH, NH 2 or OM, where M is a metal selected from Group 1A of the Periodic Table or a monovalent metal capable of reacting with said metal base or salt; said synthetic elastomer made by polymerizing said ionogenic compound with synthetic elastomer-forming monomers and forming a polymerized synthetic elastomer containing ##STR19## groups pendant from the backbone of said synthetic elastomer, said synthetic elastomer-forming monomers selected from the group consisting of at least one conjugated diene having from 4 to about 10 carbon atoms, at least one conjugated diene having from 4 to about 10 carbon atoms with at least one olefin having from 2 to 12 carbon atoms so that a mulit-component polymer is formed, and combinations thereof, the amount of said polymerized synthetic elastomer ranging from about 1 to about 99 percent by weight based upon the total weight of said polymer blend, the amount of said ionogenic unsaturated compound is such that said polymerized synthetic elastomer contains from about 8 to less than 58 milliequivalents of said ##STR20## pendant groups per 100 parts by weight of said polymerized synthetic elastomer, said metal base or salt having the formula MZ where M is a metal selected from Group 2A or 2B of the Periodic Table or a polyvalent metal which is capable of reacting with said ionogenic group, and Z is an oxide or hydroxide anion such that said metal base or said metal salt will react with two or more of said ionogenic groups; said metal base having been reacted with said 8 to less than 58 milliequivalents of said previously ##STR21## groups so that ionogenic bonds are formed between said metal and adjacent synthetic elastomers and said blend has green strength; said blend being unvulcanized; the amount of said metal base or salt ranging from about 0.1 to about 10 parts by weight per 100 parts by weight of said blend; the amount of said natural or synthetic cis-1,4-polyisoprene ranging from about 99 to about 1 percent by weight, based upon the total weight of said blend; said blend for use as a tire or a tire component, having improved green strength so that said article maintains its shape until vulcanization.
Claim 21
Dependent Claim 32 words
A composition according to claim 16, wherein said dienes have from 4 to 6 carbon atoms and wherein said olefins are vinyl substituted aromatic compounds having from 8 to 12 carbon atoms.
Claim 22
Dependent Claim 70 words
A composition according to claim 17, wherein said diene-olefin copolymer contains an olefin ranging from about 0.1 to about 55 percent by weight of the copolymer and wherein the amount of said synthetic or natural cis-1,4-polyisoprene ranges from about 50 to about 90 percent by weight, and said polymerized synthetic elastomer ranges from about 10 percent to about 50 percent by weight based upon the total weight of said blend.
Claim 23
Dependent Claim 72 words
A composition according to claim 18, wherein said ionogenic compound is selected from the class consisting of acrylic acid or methacrylic acid, itaconic acid, fumaric acid, ethacrylic acid, propacrylic acid, and butacrylic acid; wherein said metal of said metal base is zinc or magnesium; oxide of said metal base is hydroxide or an oxide; and wherein the amount of said metal base ranges from about 1.5 to about 5 parts by weight.
Claim 24
Dependent Claim 63 words
A composition according to claim 19, wherein said synthetic elastomer is selected from the class consisting of polybutadiene, polypiperylene, polyisoprene, poly(butadiene-co-piperylene), poly(butadiene-co-styrene), poly(butadiene-co-alpha-methylstyrene), and blends thereof, and wherein the amount of said ionogenic compound is such that said polymerized synthetic elastomer contains from 9 to about 35 milliequivalents of said ##STR22## pendant group per 100 parts of weight of said polymerized synthetic elastomer.
Claim 25
Dependent Claim 11 words
A composition according to claim 20, wherein said blend is compounded.
Claim 26
Dependent Claim 61 words
A composition according to claim 20, wherein said unsaturated compound is selected from the class consisting of methacrylic acid and acrylic acid, wherein said metal of said metal base is zinc or magnesium, oxide of said metal base is hydroxide or an oxide, and wherein the amount of said metal base ranges from about 2 to about 5 parts by weight.
Claim 27
Dependent Claim 25 words
A composition according to claim 22, wherein the amount of said olefin in said dieneolefin copolymer ranges from about 10 percent to about 40 percent.
Claim 28
Dependent Claim 69 words
A composition according to claim 23, wherein said synthetic elastomer is selected from the class consisting of polybutadiene, poly(butadiene-co-styrene), and polyisoprene, wherein said metal base is zinc oxide or magnesium oxide, and wherein the amount of said ionogenic compound is such that said polymerized synthetic elastomer contains from about 9 to about 23 milliequivalents of said ##STR23## pendant group per 100 parts by weight of said polymerized synthetic elastomer.
Claim 29
Dependent Claim 11 words
A composition according to claim 23, wherein said blend is compounded.

References Cited (Backward Citations)

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FR2215429A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-03-02 1984-09-01 1985-03-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-03-02 1988-09-01 1989-03-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-03-02 1992-09-01 1993-03-03 $7700.00 Window Closed / Lapsed

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