Membrane cell

Claim 2

A monopolar filter press electrolytic cell suitable for use in the electrolysis of an aqueous alkali metal halide solution (brine) to produce an aqueous alkali metal hydroxide solution (cell liquor), halogen and hydrogen which cell comprises a plurality of vertically disposed flexible anode plates and flexible cathode plates and a cation permselective membrane positioned between each adjacent anode plate and cathode plate, characterised in that each anode plate is made in part of a non-conducting material and comprises an anode portion formed of a film-forming metal having an electrocatalytically active coating on the surface thereof, each cathode plate is made in part of a non-conducting material and comprises a metallic cathode portion, and in which a non-conducting flexible spacing plate is positioned between each membrane and adjacent anode plate and between each membrane and adjacent cathode plate, the anode plates, cathode plates and spacing plates each having openings which in the cell define four separate compartments lengthwise of the cell and which provide respectively for inlet brine, an outlet for brine and halogen, an inlet for water or alkaline water, and an outlet for cell liquor and hydrogen, the spacing plates being provided with passages in the walls thereof which in the cell connect the compartments providing an inlet for brine and an outlet for brine and halogen with the anolyte compartments defined by the spaces between the membranes and adjacent anode plates and which connect the compartments providing an inlet for water or alkaline water and an outlet for cell liquor and hydrogen with the catholyte compartments defined by the spaces between the membranes and adjacent cathode plates, the cell being provided with end plates which form end walls for the compartments, and the non-conducting parts of the anode plates and cathode plates insulating electrically the compartments providing an inlet for brine and an outlet for brine and halogen from the compartments providing an inlet for water or alkaline water and an outlet for cell liquor and hydrogen.

Claim 3

A cell as claimed in claim 1 characterised in that the end plates comprise a terminal anode plate and a terminal cathode plate.

Claim 4

A cell as claimed in claim 1 wherein each anode plate comprises an anode portion and parts having four openings therein which have dimensions corresponding to the cross-sections of the four compartments disposed lengthwise of the cell.

Claim 5

A cell as claimed in claim 1 wherein the openings are defined by frame portions of the anode plates, and the openings in the plates are disposed in pairs, one pair on each side of the anode portion of the plates.

Claim 6

A cell as claimed in claim 4 wherein the openings in the anode plate which in the cell provide a part of the compartment for the inlet brine and a part of the compartment for outlet brine and halogen are defined by metal frame portions of the same film-forming metal as that of the anode portion of the anode plate, and wherein the openings in the anode plate which in the cell provide a part of the compartment for inlet water or alkaline water and a part of the compartment for outlet cell liquor and hydrogen are defined by frame portions of a non-conducting material.

Claim 7

A cell as claimed in claim 5 wherein the anode portion and the openings defined by the metal frame portions are fabricated from a single sheet of film-forming metal.

Claim 8

A cell as claimed in claim 5 wherein the film-forming metal is titanium.

Claim 9

A cell as claimed in claim 1 wherein the electrocatalytically active coating comprises a mixture of a platinum group metal oxide and a film-forming metal oxide.

Claim 10

A cell as claimed in claim 8 wherein the coating comprises a mixture of ruthenium oxide and titanium dioxide.

Claim 11

A cell as claimed in claim 1 wherein each cathode plate comprises a cathode portion and parts having four openings therein which have dimensions corresponding to the cross-sections of the four compartments.

Claim 12

A cell as claimed in claim 10 wherein the openings in the cathode plate which in the cell provide a part of the compartment for the inlet water or alkaline water and a part of the compartment for outlet cell liquor and hydrogen are defined by metal frame portions of the same metal as that of the cathode portion of the cathode plate, and wherein the openings in the cathode plate which in the cell provide a part of the compartment for inlet brine and a part of the compartment for outlet brine and halogen are defined by frame portions of a non-conducting material.

Claim 13

A cell as claimed in claim 11 wherein the cathode portion and the openings defined by the metal frame portions are fabricated from a single sheet of metal.

Claim 14

A cell as claimed in claim 9 wherein the metal is mild steel.

Claim 15

A cell as claimed in claim 1 wherein each spacing plate is identical in shape and size with one another and has external dimensions which correspond to the dimensions of the anode plates and cathode plates.

Claim 16

A cell as claimed in claim 1 wherein each spacing plate is provided with a central opening corresponding in dimensions to the dimensions of the anode portion of the anode plate and the cathode portion of the cathode plate, and four openings which in the cell form a part of the compartments disposed lengthwise of the cell, said openings being defined by frame portions of the spacing plate and disposed in pairs, one pair on each side of the central opening in the spacing plate.

Claim 17

A cell as claimed in claim 15 wherein the passages in the wall of spacing plates are provided by slots in the walls so that the anolyte compartments are connected to the brine inlet compartment and the brine and halogen outlet compartment and the catholyte compartments are connected to the water or alkaline water inlet compartment and the cell liquor and hydrogen outlet compartment.

Claim 18

A cell as claimed in any one of claims 1-7, 8-13, 14, 15 or 16 wherein the spacing plate is fabricated of polyvinylidene fluoride or polypropylene.

Claim 19

A cell as claimed in claim 1 which further comprises sealing joints or gaskets of elastomeric material corresponding in overall size and shape to the spacing plates.

Claim 20

A cell as claimed in claim 1 wherein the membrane comprises a perfluoro-sulphonic acid based upon a hydrolysed copolymer of polytetrafluoroethylene and a fluorosulphonated perfluorovinyl ether.

Claim 21

A cell as claimed in claim 1 wherein single anodes alternate with single cathodes, with membranes interposed between successive anodes and cathodes.

Claim 22

A cell as claimed in claim 1 wherein pairs of anodes alternate with pairs of cathodes, with membranes interposed between successive pairs of anodes and cathodes.

Claim 23

A cell as claimed in claim 1 wherein each anode and each cathode has a dimension in the direction of current flow which is in the range 15 cm to 60 cm.

Claim 24

A cell as claimed in claim 20 or claim 22 in which each anode and each cathode has a dimension in the range 15 to 25 cm.

Claim 25

A cell as claimed in claim 21 or claim 22 in which each pair of anodes and each pair of cathodes has a dimension in the direction of current flow which is in the range 30 to 50 cm.

Claim 26

A cell as claimed in claim 1 wherein the distance between successive membranes is in the range 5 to 20 mm.

Claim 27

A cell as claimed in any one of claims 20, 22, or 25 wherein the distance between successive membranes is in the range 5 to 8 mm.

Claim 28

A cell as claimed in any one of claims 21, 22, or 25, wherein the distance between successive membranes is in the range 10 to 20 mm.

Claim 29

A monopolar filter press electrolytic cell suitable for use in the electrolysis of an aqueous alkali metal halide solution (brine) to produce an aqueous alkali metal hydroxide solution (cell liquor), halogen and hydrogen which cell comprises a plurality of vertically disposed flexible anode plates and flexible cathode plates and a cation permselective membrane positioned between each adjacent anode plate and cathode plate, characterized in that each anode plate is made in part of a non-conducting material and comprises an anode portion in the form of louvres, said anode portion being formed of a film-forming metal having an electrocatalytically active coating on the surface thereof, each cathode plate is made in part of a non-conducting material and comprises a metallic cathode portion, and in which a non-conducting flexible spacing plate is positioned between each membrane and adjacent anode plate and between each membrane and adjacent cathode plate, the anode plates, cathode plates and spacing plates each having openings which in the cell define four separate compartments lengthwise of the cell and which provide respectively for inlet brine, an outlet for brine and halogen, an inlet for water or alkaline water, and an outlet for cell liquor and hydrogen, the spacing plates being provided with passages in the walls thereof which in the cell connect the compartments providing an inlet for brine and an outlet for brine and halogen with the anolyte compartments defined by the spaces between the membranes and adjacent anode plates and which connect the compartments providing an inlet for water or alkaline water and an outlet for cell liquor and hydrogen with the catholyte compartments defined by the spaces between the membranes and adjacent cathode plates, the cell being provided with end plates which form end walls for the compartments, and the non-conducting parts of the anode plates and cathode plates insulating electrically the compartments providing an inlet for brine and an outlet for brine and halogen from the compartments providing an inlet for water or alkaline water and an outlet for cell liquor and hydrogen.

Claim 30

A monopolar filter press electrolytic cell suitable for use in the electrolysis of an aqueous alkali metal halide solution (brine) to produce an aqueous alkali metal hydroxide solution (cell liquor), halogen and hydrogen which cell comprises a plurality of vertically disposed flexible anode plates and flexible cathode plates and a cation permselective membrane positioned between each adjacent anode plate and cathode plate, characterized in that each anode plate is made in part of a non-conducting material and comprises an anode portion in the form of louvres, said anode portion being formed of a film-forming metal having an electrocatalytically active coating on the surface thereof, each cathode plate is made in part of a non-conducting material and comprises a metallic cathode portion, and in which a non-conducting flexible spacing plate is positioned between each membrane and adjacent anode plate and between each membrane and adjacent cathode plate, the anode plates, cathode plates and spacing plates each having openings which in the cell define four separate compartments lengthwise of the cell and which provide respectively for inlet brine, an outlet for brine and halogen, an inlet for water or alkaline water, and an outlet for cell liquor and hydrogen, the spacing plates being provided with passages in the walls thereof which in the cell connect the compartments providing an inlet for brine and an outlet for brine and halogen with the anolyte compartments defined by the spaces between the membranes and adjacent anode plates and which connect the compartments providing an inlet for water or alkaline water and an outlet for cell liquor and hydrogen with the catholyte compartments defined by the spaces between the membranes and adjacent cathode plates, the cell being provided with end plates which form end walls for the compartments, and the non-conducting parts of the anode plates and cathode plates insulating electrically the compartments providing an inlet for brine and an outlet for brine and halogen from the compartments providing an inlet for water or alkaline water and an outlet for cell liquor and hydrogen.

Claim 31

A cell as in claim 28 wherein the louvres are aligned so that their longitudinal axes are parallel to one another and vertically disposed.

Claim 32

A monopolar filter press electrolytic cell suitable for use in the electrolysis of an aqueous alkali metal halide solution (brine) to produce an aqueous alkali metal hydroxide solution (cell liquor), halogen and hydrogen which cell comprises a plurality of vertically disposed flexible anode plates and flexible cathode plates and a cation permselective membrane positioned between each adjacent anode plate and cathode plate, characterized in that each anode plate is made in part of a non-conducting material and comprises an anode portion formed of a film-forming metal having an electrocatalytically active coating on the surface thereof, each cathode plate is made in part of a non-conducting material and comprises a metallic cathode portion in the form of louvres, and in which a non-conducting flexible spacing plate is positioned between each membrane and adjacent anode plate and between each membrane and adjacent cathode plate, the anode plates, cathode plates and spacing plates each having openings which in the cell define four separate compartments lengthwise of the cell and which provide respectively for inlet brine, an outlet for brine and halogen, an inlet for water or alkaline water, and an outlet for cell liquor and hydrogen, the spacing plates being provided with passages in the walls thereof which in the cell connect the compartments providing an inlet for brine and an outlet for brine and halogen with the anolyte compartments defined by the spaces between the membranes and adjacent anode plates and which connect the compartments providing an inlet for water or alkaline water and an outlet for cell liquor and hydrogen with the catholyte compartments defined by the spaces between the membranes and adjacent cathode plates, the cell being provided with end plates which form end walls for the compartments, and the non-conducting parts of the anode plates and cathode plates insulating electrically the compartments providing an inlet for brine and an outlet for brine and halogen from the compartments providing an inlet for water or alkaline water and an outlet for cell liquor and hydrogen.

Claim 33

A monopolar filter press electrolytic cell suitable for use in the electrolysis of an aqueous alkali metal halide solution (brine) to produce an aqueous alkali metal hydroxide solution (cell liquor), halogen and hydrogen which cell comprises a plurality of vertically disposed flexible anode plates and flexible cathode plates and a cation permselective membrane positioned between each adjacent anode plate and cathode plate, characterized in that each anode plate is made in part of a non-conducting material and comprises an anode portion formed of a film-forming metal having an electrocatalytically active coating on the surface thereof, each cathode plate is made in part of a non-conducting material and comprises a metallic cathode portion in the form of louvres, and in which a non-conducting flexible spacing plate is positioned between each membrane and adjacent anode plate and between each membrane and adjacent cathode plate, the anode plates, cathode plates and spacing plates each having openings which in the cell define four separate compartments lengthwise of the cell and which provide respectively for inlet brine, an outlet for brine and halogen, an inlet for water or alkaline water, and an outlet for cell liquor and hydrogen, the spacing plates being provided with passages in the walls thereof which in the cell connect the compartments providing an inlet for brine and an outlet for brine and halogen with the anolyte compartments defined by the spaces between the membranes and adjacent anode plates and which connect the compartments providing an inlet for water or alkaline water and an outlet for cell liquor and hydrogen with the catholyte compartments defined by the spaces between the membranes and adjacent cathode plates, the cell being provided with end plates which form end walls for the compartments, and the non-conducting parts of the anode plates and cathode plates insulating electrically the compartments providing an inlet for brine and an outlet for brine and halogen from the compartments providing an inlet for water or alkaline water and an outlet for cell liquor and hydrogen.

Claim 34

A cell as in claim 30 wherein the louvres are aligned so that their longitudinal axes are parallel to one another and are vertically disposed.

Claim 35

A monopolar filter press electrolytic cell suitable for use in the electrolysis of an aqueous alkali metal halide solution (brine) to produce an aqueous alkali metal hydroxide solution (cell liquor), halogen and hydrogen which cell comprises a plurality of vertically disposed flexible anode plates and flexible cathode plates and a cation permselective membrane positioned between each adjacent anode plate and cathode plate, characterized in that each anode plate is made in part of a non-conducting material and comprises an anode portion formed of a film-forming metal having an electrocatalytically active coating on the surface thereof, each cathode plate is made in part of a non-conducting material and comprises a metallic cathode portion, and in which a non-conducting flexible spacing plate is positioned between each membrane and adjacent anode plate and between each membrane and adjacent cathode plate, the anode plates, cathode plates and spacing plates each having openings which in the cell define four separate compartments lengthwise of the cell and which provide respectively for inlet brine, an outlet for brine and halogen, an inlet for water or alkaline water, and an outlet for cell liquor and hydrogen, the spacing plates being provided with passages in the walls thereof which in the cell connect the compartments providing an inlet for brine and an outlet for brine and halogen with the anolyte compartments defined by the spaces between the membranes and adjacent anode plates and which connect the compartments providing an inlet for water or alkaline water and an outlet for cell liquor and hydrogen with the catholyte compartments defined by the spaces between the membranes and adjacent cathode plates, each spacing plate being made of an elastomeric material and serving as a combined spacing plate and sealing joint or gasket, and wherein the passages of the plate are in the form of a spring device incorporated into the spacing plate and comprising a pressing made of the anode or cathode material or a flexible polymeric moulding, the cell being provided with end plates which form end walls for the compartments, and the non-conducting parts of the anode plates and cathode plates insulating electrically the compartments providing an inlet for brine and an outlet for brine and halogen from the compartments providing an inlet for water or alkaline water and an outlet for cell liquor and hydrogen.

Claim 36

A monopolar filter press electrolytic cell suitable for use in the electrolysis of an aqueous alkali metal halide solution (brine) to produce an aqueous alkali metal hydroxide solution (cell liquor), halogen and hydrogen which cell comprises a plurality of vertically disposed flexible anode plates and flexible cathode plates and a cation permselective membrane positioned between each adjacent anode plate and cathode plate, characterized in that each anode plate is made in part of a non-conducting material and comprises an anode portion formed of a film-forming metal having an electrocatalytically active coating on the surface thereof, each cathode plate is made in part of a non-conducting material and comprises a metallic cathode portion, and in which a non-conducting flexible spacing plate is positioned between each membrane and adjacent anode plate and between each membrane and adjacent cathode plate, the anode plates, cathode plates and spacing plates each having openings which in the cell define four separate compartments lengthwise of the cell and which provide respectively for inlet brine, an outlet for brine and halogen, an inlet for water or alkaline water, and an outlet for cell liquor and hydrogen, the spacing plates being provided with passages in the walls thereof which in the cell connect the compartments providing an inlet for brine and an outlet for brine and halogen with the anolyte compartments defined by the spaces between the membranes and adjacent anode plates and which connect the compartments providing an inlet for water or alkaline water and an outlet for cell liquor and hydrogen with the catholyte compartments defined by the spaces between the membranes and adjacent cathode plates, each spacing plate being made of an elastomeric material and serving as a combined spacing plate and sealing joint or gasket, and wherein the passages of the plate are in the form of a spring device incorporated into the spacing plate and comprising a pressing made of the anode or cathode material or a flexible polymeric moulding, the cell being provided with end plates which form end walls for the compartments, and the non-conducting parts of the anode plates and cathode plates insulating electrically the compartments providing an inlet for brine and an outlet for brine and halogen from the compartments providing an inlet for water or alkaline water and an outlet for cell liquor and hydrogen.