High intensity ionization-electrostatic precipitation system for particle removal

Claim 2

In a method for removing particles from a feed gas stream in which the particles entrained in said feed gas stream are electrostatically charge by passage through a flow restricted high intensity discharge throat-shaped region and thereafter passed through an enlarged cone-shaped discharge region, with a multiplicity of such throat-shaped and enlarged cone-shaped discharge regions being transversely positioned in the feed gas flow path and spaced from each other such that each particle passes through one throat-shaped region and one cone-shaped region, each cone-shaped discharge region having a discharge mouth with all such discharge mouths being in the same transverse plane, and the electrostatically charged particles are thereafter collected in a downstream plate-wire electrode type electrostatic precipitation step, the improvement comprising: providing an open gas flow restrictor opposite each discharge mouth so as to restrict the gas flow containing electrostatically charge particles entering said electrostatic precipitation step and with each flow restrictor defining a restriction having an effective diameter, disposing the flow restrictors normal to the gas flow direction and in a single transverse plane substantially parallel to and longitudinally displaced from the discharge mouth transverse plane such that the open area of each gas flow restrictor is between 5% and 50%, with the effective diameter of each restriction being between 1/2 and 2 times the diameter of the respective enlarged cone-shaped discharge mouth, and with each restriction in the longitudinal centerline region of said flow restrictors being at least as high as the restriction in the circumferential region of such flow restrictor.

Claim 3

A method according to claim 1 in which the flow restriction is maximized in said longitudinal centerline region of said flow restrictor and thereafter progressively diminishes to said circumferential region of said flow restrictor.

Claim 4

A method according to claim 1 in which the flow restriction is uniform within its cross-sectional area.

Claim 5

A method according to claim 1 in which the open area of the flow restrictor is between 5% and 20%.

Claim 6

A method according to claim 1 in which the effective diameter of each restriction is between 3/4 and 11/4 times the diameter of the respective enlarged cone-shaped discharge mouth.

Claim 7

In apparatus for removing particles from a feed gas stream including a multiplicity of high intensity ionizers each comprising a tubular Venturi means with a throat section having a disc-shaped member as a cathode positioned within said throat section and the inner wall of said throat section as the anode and an enlarged downstream cone-shaped discharge region having a discharge mouth in the feed gas flow path, with said high intensity ionizers being transversely positioned in said feed gas flow path and transversely spaced from each other with all discharge mouths being in the same transverse plane such that each particle passes through one high intensity ionizer, an electrostatic precipitator having an inlet in gas flow relation with the discharge mouths of said high intensity ionizers and comprising parallel spaced plates and a multiplicity of wires equally spaced between each pair of adjacent plates and positioned at intervals in the longitudinal flow direction from the electrostatic precipitator inlet to a gas discharge end and oriented with the wire length normal to the direction of gas flow, the improvement comprising: a flow restriction means disposed opposite each discharge mouth between the high intensity ionizer discharge mouths and the electrostatic precipitator inlet, with each restriction means defining a restriction having an effective diameter, each restriction means being formed from multiple elongated and small cross sectional area members positioned normal to the gas flow direction, at least some of said members being spaced from each other and all lying in a single transverse plane substantially parallel to and longitudinally displaced from the discharge mouth transverse plane, and having between 5% and 50% open area with the effective diameter of the restriction being between 1/2 and 2 times the diameter of the discharge mouths, and with the percent open area in the longitudinal centerline portion of said flow restriction means no higher than the percent open area in the circumferential portion of said flow restriction means.

Claim 8

In apparatus for removing particles from a feed gas stream including a multiplicity of high intensity ionizers each comprising a tubular Venturi means with a throat section having a disc-shaped member as a cathode positioned within said throat section and the inner wall of said throat section as the anode and an enlarged downstream cone-shaped discharge region having a discharge mouth in the feed gas flow path, with said high intensity ionizers being transversely positioned in said feed gas flow path and transversely spaced from each other with all discharge mouths being in the same transverse plane such that each particle passes through one high intensity ionizer, an electrostatic precipitator having an inlet in gas flow relation with the discharge mouths of said high intensity ionizers and comprising parallel spaced plates and a multiplicity of wires equally spaced between each pair of adjacent plates and positioned at intervals in the longitudinal flow direction from the electrostatic precipitator inlet to a gas discharge end and oriented with the wire length normal to the direction of gas flow, the improvement comprising: a flow restriction means disposed opposite each discharge mouth between the high intensity ionizer discharge mouths and the electrostatic precipitator inlet, with each restriction means defining a restriction having an effective diameter, each restriction means being formed from multiple elongated and small cross sectional area members positioned normal to the gas flow direction, at least some of said members being spaced from each other and all lying in a single transverse plane substantially parallel to and longitudinally displaced from the discharge mouth transverse plane, and having between 5% and 50% open area with the effective diameter of the restriction being between 1/2 and 2 times the diameter of the discharge mouths, and with the percent open area in the longitudinal centerline portion of said flow restriction means no higher than the percent open area in the circumferential portion of said flow restriction means.

Claim 9

Apparatus according to claim 6 in which the percent open area is respectively the smallest in the longitudinal centerline portion of said flow restriction means and highest in the circumferential portion of such means.

Claim 10

Apparatus according to claim 6 in which the spaced elongated members are positioned such that a first group are aligned in parallel relationship to each other with axes in front of the high intensity ionizer discharge mouths.

Claim 11

Apparatus according to claim 8 in which said first group of elongated members comprises a first series positioned to intersect the centerline axis of said high intensity ionizer discharge mouths, a second series transversely spaced from said first series on one side of said centerline axis, and a third series transversely spaced from said first series on the opposite side to said one side of said centerline axis.

Claim 12

Apparatus according to claim 8 in which said first group of elongated members comprises a first series positioned to intersect the centerline axis of said high intensity ionizer discharge mouths, a second series transversely spaced from said first series on one side of said centerline axis, and a third series transversely spaced from said first series on the opposite side to said one side of said centerline axis; and a second group of elongated members are aligned in parallel relationship to each other and in intersecting relationship with said first group.

Claim 13

Apparatus according to claim 6 in which said elongated members form a screen means positioned at each high intensity ionizer discharge mouth.

Claim 14

Apparatus according to claim 11 in which said screen means comprises a first group of parallel spaced members with the members thereof adjacent to the centerline axis of said high intensity ionizer discharge mouths being more closely spaced to each other than the first group members more distant from said centerline axis, and a second group of parallel spaced members in crossing relationship to said first group with the second group members adjacent to said centerline axis more closely spaced to each other than the second group members more distant from said centerline axis.

Claim 15

Apparatus according to claim 6 in which said elongated members cooperate to form a spiral configuration positioned such that the smallest radius is adjacent to the centerline axis of each discharge mouth.