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US4250271A Expired / Lapsed US ⏱️ 0.0 years remaining

ABS-Type polyblend compositions

Assignee: Cosden Technology Inc
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Filing: 1979-05-15
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Granted: 1981-02-10
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Expires: 1999-05-15
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Abstract

Abstract Disclosed is an ABS type polyblend composition exhibiting improved physical properties, which comprises from about 5 to 60% by weight of a copolymer of styrene and acrylonitrile; from about 10 to 70% by weight of a graft copolymer of styrene, acrylonitrile, and a butadiene polymer having an average rubber particle size of from about 1 to 10μ; and from about 10 to 70% of a high butadiene content backbone copolymer of styrene, acrylonitrile, and a butadiene polymer having an average rubber particle size of less than abut 0.5μ, the ratios of the backbone copolymer and the styrene-acrylonitrile-butadiene polymer copolymer being adjusted such that from about 15 to 25% by weight of the total butadiene polymer content of the polyblend is provided by the larger rubber particle size graft copolymer.

Inventors

  • 👤 Jeff Morris
  • 👤 Jacqueline Brandli
  • 👤 Emmanuel Lanza
  • 👤 Willy F. R. Lingier

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 07:31
CPC Classifications
C; C08; C08L; C08L25/00; C08L25/02; C08L25/04; C08L25/08; C08L25/12; C08L55/00; C08L55/02; C08L2205/00; C08L2205/02

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 163 words
An ABS-type polyblend composition, having improved physical properties, comprising: (a) from about 5 to 60% by weight of said polyblend of a copolymer A, said copolymer A comprising by weight from about 15 to 40% acrylonitrile, and from about 60 to 85% styrene; (b) from about 95 to 40% by weight of a mixture comprising: (i) from about 75 to 40% by weight of a graft copolymer B comprising styrene, acrylonitrile and a butadiene polymer, said copolymer B comprising by weight from about 4 to 10% butadiene, having an average particle size of from about 1 to 10 microns; (ii) from about 25--60% by weight of a backbone copolymer C comprising styrene, acrylonitrile and a butadiene rubber having an average particle size of less than about 0.5 microns; the ratio of copolymer B and backbone copolymer C being adjusted such that from about 5 to 40% by weight of the total butadiene polymer content of said polyblend is provided by said copolymer B.
Claim 2
Dependent Claim 163 words
An ABS-type polyblend composition, having improved physical properties, comprising: (a) from about 5 to 60% by weight of said polyblend of a copolymer A, said copolymer A comprising by weight from about 15 to 40% acrylonitrile, and from about 60 to 85% styrene; (b) from about 95 to 40% by weight of a mixture comprising: (i) from about 75 to 40% by weight of a graft copolymer B comprising styrene, acrylonitrile and a butadiene polymer, said copolymer B comprising by weight from about 4 to 10% butadiene, having an average particle size of from about 1 to 10 microns; (ii) from about 25--60% by weight of a backbone copolymer C comprising styrene, acrylonitrile and a butadiene rubber having an average particle size of less than about 0.5 microns; the ratio of copolymer B and backbone copolymer C being adjusted such that from about 5 to 40% by weight of the total butadiene polymer content of said polyblend is provided by said copolymer B.
Claim 3
Dependent Claim 50 words
The polyblend composition of claim 1, wherein said polyblend comprises: (a) from about 5 to 60% of said copolymer A; (b) from about 59 to 40% of a mixture comprising: (i) from about 65 to 40% of said copolymer B; (ii) from about 35 to 60% of said copolymer C.
Claim 4
Dependent Claim 53 words
The polyblend composition of claim 1, wherein said polyblend comprises: (a) from about 5 to 45% by of said copolymer A; (b) from about 95 to 55% of a mixture comprising: (i) from about 65 to 45% of said graft copolymer B; (ii) from about 35 to 55% of said graft copolymer C.
Claim 5
Dependent Claim 39 words
The polyblend composition of claim 1, wherein graft copolymer B comprises from about 96 to 90% by weight of a mixture comprising: (i) from about 77 to 90% of styrene; and (ii) from about 23 to 10% of acrylonitrile.
Claim 6
Dependent Claim 52 words
The polyblend composition of claim 1, wherein backbone copolymer C comprises: (a) from about 20 to 80% by weight of the butadiene polymer; (b) from about 80 to 20% by weight of a mixture comprising: (i) from about 92 to 34% of styrene; and (ii) from about 8 to 66% of acrylonitrile.
Claim 7
Dependent Claim 40 words
The polyblend composition of claim 1, wherein said graft copolymer B has an average rubber particle size of from about 3 to 7μ, and said graft copolymer C has an average rubber particle size of from about 0.08 to 0.4μ.
Claim 8
Dependent Claim 23 words
The polyblend composition of claim 1, wherein said polyblend has a total rubbery polymer content of from about 10 to 20% by weight.
Claim 9
Dependent Claim 14 words
The polyblend composition of claims 1 or 7, wherein said butadiene polymer comprises polybutadiene.
Claim 10
Dependent Claim 22 words
The polyblend composition of claim 1, wherein said graft copolymer B is produced by a mass polymerization or a mass-suspension polymerization process.
Claim 11
Dependent Claim 18 words
The polyblend composition of claim 1, wherein said backbone copolymer C is produced by an emulsion polymerization process.
Claim 12
Dependent Claim 44 words
The polyblend composition of claim 1, wherein said graft copolymers A and B further comprise a plasticizer in an amount up to about 7% by weight of each of said copolymers in substitution for an equivalent amount of styrene in each of said copolymers.
Claim 13
Dependent Claim 11 words
The polyblend composition of claim 11, wherein said plasticizer comprises dioctylphthalate.
Claim 14
Dependent Claim 131 words
The polyblend composition of claim 1, wherein said copolymer A comprises by weight of said copolymer from about 25 to 35% acrylonitrile, and from about 65 to 75% styrene; said graft copolymer B comprises by weight from about 95 to 92% of a mixture comprising from about 89 to 81% styrene and from about 11 to 19% acrylonitrile, and from about 5 to 8% by weight of a butadiene polymer having an average particle size of from about 1 to 10 microns; and said backbone copolymer C comprises from about 55 to 25% of a mixture comprising from about 81 to 34% styrene and from about 19 to 66% acrylontrile, and from about 45 to 75% of a butadiene polymer having an average particle size of less than about 0.5 microns.
Claim 15
Dependent Claim 38 words
The polyblend composition of claim 13, wherein said graft copolymers A and B further comprise up to about 3% by weight of each of said copolymers of a plasticizer in substitution for an equivalent amount of styrene therein.
Claim 16
Dependent Claim 11 words
The polyblend composition of claim 14, wherein said plasticizer comprises dioctylphthalate.
Claim 17
Dependent Claim 130 words
The polyblend composition of claim 1, wherein said copolymer A comprises by weight from about 27 to 31% acrylonitrile and from about 69 to 73% styrene; said graft copolymer B comprises by weight from about 94 to 93% of a mixture comprising from about 85 to 81% styrene and from about 15 to 19% acrylonitrile; and from about 6 to 7% of a butadiene polymer having an average rubber particle size of from about 1 to 10 microns; and said backbone copolymer C comprises by weight from about 55 to 45% of a mixture comprising from about 77 to 60% styrene and from about 23 to 40% acrylonitrile, and from about 45 to 55% of a butadiene polymer having an average rubber particle size of less than about 0.5 microns.
Claim 18
Dependent Claim 37 words
The polyblend composition of claim 16, wherein said graft copolymers A and B further comprise up to about 1% by weight of each of said copolymers of a plasticizer in substitution for an equivalent amount of styrene.
Claim 19
Dependent Claim 11 words
The polyblend composition of claim 17, wherein said plasticizer comprises dioctylphthalate.
Claim 20
Dependent Claim 51 words
The polyblend composition of claims 1, 11 or 14, wherein the ratios of the amount of copolymer B and backbone copolymer C in said polyblend are adjusted such that from about 15 to 25% by weight of the total butadiene polymer content of said polyblend is provided by said copolymer B.
Claim 21
Dependent Claim 93 words
A process for the production of the polyblend of claims 1, 11 or 14, comprising the steps of: (a) preparing said graft copolymer A by polymerizing a mixture of styrene and acrylonitrile under free radical polymerization conditions; (b) preparing said graft copolymer B by polymerizing a mixture of styrene, acrylonitrile, and said butadiene polymer under mass-polymerization or mass-suspension polymerization conditions; (c) preparing said backbone copolymer C by polymerizing a mixture of styrene, acrylonitrile and said butadiene polymer under emulsion conditions; and (d) blending said copolymers to produce a homogeneous blend of said copolymers.
Claim 22
Dependent Claim 24 words
The process of claim 18, wherein said copolymer A is produced by suspension polymerization, and said graft copolymer C is produced by mass-suspension polymerization.
Claim 23
Dependent Claim 15 words
The process of claim 18, wherein said copolymers are homogeneously admixed in a twin-screw extruder.
Claim 24
Dependent Claim 11 words
A thermoplastic article manufactured from the polyblend composition of claim 1.

References Cited (Backward Citations)

US3502744A Cited
US3509237A Cited
US3903200A Cited
US4009227A Cited
JPS5177159A Cited
US4107234A Cited
US4153645A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-02-10 1984-08-11 1985-02-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-02-10 1988-08-11 1989-02-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-02-10 1992-08-11 1993-02-10 $7700.00 Window Closed / Lapsed

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