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US4250222A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for manufacturing finished and semi-finished products from mixtures of various synthetic resin scrap materials

Assignee: Institut de Recherches Chimiques et Biologiques Appliquees SARL IRCEBA
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Filing: 1975-12-29
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Granted: 1981-02-10
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Expires: 1995-12-29
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Abstract

Abstract A process is disclosed for manufacturing finished and semi-finished articles from mixtures of normally incompatible synthetic resin scrap materials. The process comprises coarsely grinding thermoplastic scrap materials containing two or more mutually incompatible thermoplastic resins and possibly up to 25 parts % by weight of foreign materials, incorporating into the coarsely ground thermoplastic resin mixture through the application of heat, pressure, or a sequential or simultaneous application of heat and pressure, from about 5 to about 25 parts by weight of a fibrous material, the individual fibers in said fibrous material having an average length equal to at least three times the average size of the fragments constituting the coarsely ground thermoplastic resin mixture, and finally, forming the resin/fiber mass into finished or semi-finished article employing known and conventional techniques.

Inventors

  • 👤 Gerard F. G. Mavel
  • 👤 Emile M. J. Morel
  • 👤 Gabriel M. Richert

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 15:35
CPC Classifications
B; B29; B29B; B29B17/00; B29B17/0026; B29B17/0042; B29B17/04; B29B17/0412; C; C08; C08J; C08J11/00; C08J11/04; C08J11/06; B29K; B29K2023/00; B29K2023/04; B29K2023/06; B29K2025/00; B29K2027/00; B29K2027/06; B29K2105/00; B29K2105/06; B29L; B29L2031/00; B29L2031/56; B29L2031/565; B29L2031/712; B29L2031/7158; Y; Y02; Y02W; Y02W30/00; Y02W30/50; Y02W30/62; Y10; Y10T; Y10T442/00; Y10T442/20; Y10T442/2861; Y10T442/2893; Y10T442/2926; Y10T442/2984; Y10T442/2992

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 119 words
A process for compatibilizing mixed mutually incompatible thermoplastic synthetic resins which comprises: (a) coarsely grinding a mixture of mutually incompatible thermoplastic resin scraps; (b) incorporating into the coarsely ground mixture of incompatible thermoplastic resin scraps through the application of heat and pressure (i) from 5 to about 25 parts % by weight of a fibrous material, the individual fibers in said fibrous material having an average length equal to at least three times the average size of the fragments constituting the coarsely ground thermoplastic resin mixture, and when special characteristics are sought, (ii) from 0 to about 20 parts % by weight of a non fibrous convenient additive, and (c) forming the resin/fiber mass into finished or semifinished articles.
Claim 2
Dependent Claim 119 words
A process for compatibilizing mixed mutually incompatible thermoplastic synthetic resins which comprises: (a) coarsely grinding a mixture of mutually incompatible thermoplastic resin scraps; (b) incorporating into the coarsely ground mixture of incompatible thermoplastic resin scraps through the application of heat and pressure (i) from 5 to about 25 parts % by weight of a fibrous material, the individual fibers in said fibrous material having an average length equal to at least three times the average size of the fragments constituting the coarsely ground thermoplastic resin mixture, and when special characteristics are sought, (ii) from 0 to about 20 parts % by weight of a non fibrous convenient additive, and (c) forming the resin/fiber mass into finished or semifinished articles.
Claim 3
Dependent Claim 20 words
The process of claim 1 in which each of the mutually incompatible thermoplastic scrap resins is a chemically different polymer.
Claim 4
Dependent Claim 36 words
The process of claim 1 in which each of the mutually incompatible thermoplastic scrap resins is a chemically identical polymer but differs in the nature and quantity of other materials originally contained in the resin formulation.
Claim 5
Dependent Claim 20 words
The process of claim 3 in which each of the mutually incompatible thermoplastic scrap resins is a polyvinylchloride based resin.
Claim 6
Dependent Claim 33 words
The process of claim 1 in which the mixture of incompatible thermoplastic resin scraps is ground to an average fragment size in the range of from about 1 mm to about 4 mm.
Claim 7
Dependent Claim 29 words
The process of claim 1 in which the fibrous material is a mat, sheet, strip or individual fiber of glass, asbestos, silica, cotton, linen, wool, cellulose, polyester or polyamide.
Claim 8
Dependent Claim 58 words
The process of claim 6 in which about 15 to 20 parts % by weight of a fibrous material comprising a glass mat wherein the average length of the individual glass fibers in said mat is greater than 50 mm is incorporated into a coarsely ground mixture of incompatible thermoplastic resin scraps passing through a 4 mm screen.
Claim 9
Dependent Claim 24 words
The process of claim 1 in which the mutually incompatible thermoplastic synthetic resins contain up to 25 parts % by weight of extraneous materials.
Claim 10
Dependent Claim 25 words
The process of claim 8 in which the extraneous materials are removed from the mutually incompatible thermoplastic synthetic resins prior to the grinding step (a).
Claim 11
Dependent Claim 11 words
A thermoplastic resin article produced by the process of claim 1.

References Cited (Backward Citations)

FR1246108A Cited
US3654219A Cited
US3687873A Cited
DE2357886A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-02-10 1984-08-11 1985-02-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-02-10 1988-08-11 1989-02-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-02-10 1992-08-11 1993-02-10 $7700.00 Window Closed / Lapsed

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