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US4241324A Expired / Lapsed US ⏱️ 0.0 years remaining

Magnetic core for electrical transformers

Assignee: Cooper Industries LLC
•
Filing: 1979-09-28
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Granted: 1980-12-23
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Expires: 1999-09-28
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Abstract

Abstract A unique core for an electrical transformer and method of construction thereof is disclosed which is applicable to either shell-form or core-form transformers of either single-phase or multi-phase application. The cross sectional area of the outside core leg and a portion of the yoke outside the electrical coil of the transformer is increased thereby decreasing the magnetic induction of that portion of the core with a concomitant reduction in electrical losses and noise. The structure comprises leg and yoke stacks formed of lamina of grain-oriented steel that are stacked in a laminar relationship such that adjoining edges of the leg and yoke members are periodically overlapped to enhance flux transfer. The core is stacked in such a fashion such that the outside leg members (outside the electrical coil) have additional laminar members periodically interspersed so that there are more outside leg lamina than inside leg lamina thereby increasing the cross-sectional area of the outside legs. Because the unequal leg and yoke lamina produces voids in the core and "sagging" of the laminations, each time an additional outside leg lamina is stacked, a yoke spacer lamina that is shorter than the other yoke lamina but varied in length between minima at the top and bottom of the stack and maximum at center-stack is placed adjacent the extra leg lamina so that the yoke is tapered from the wider outside leg to the narrower inside leg.

Inventors

  • 👤 James D. Douglass
  • 👤 Albert T. Chase

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 14:58
CPC Classifications
H; H01; H01F; H01F27/00; H01F27/24; H01F27/245

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 148 words
A transformer comprisng: a magnetic core formed of a stacked array of laminations defining a magnetic flux path including first and second leg portions and first and second yoke portions; a plurality of conductive coils encircling at least a part of said first leg portion; a plurality of additional leg laminations, interleaved between selected ones of said stacked array laminations in at least a part of said second leg portion; and a plurality of yoke spacer laminations interleaved between selected ones of said stacked array of laminations in direct correspondence to said interleaving of said additional leg laminations, to minimize voids created between said core laminations by said interleaving of said additional leg laminations, said yoke spacer laminations having a dimension orthogonal to said second leg portion which varies between a maximum at the approximate center of said stacked array and minima at the extremes of said stack.
Claim 2
Dependent Claim 148 words
A transformer comprisng: a magnetic core formed of a stacked array of laminations defining a magnetic flux path including first and second leg portions and first and second yoke portions; a plurality of conductive coils encircling at least a part of said first leg portion; a plurality of additional leg laminations, interleaved between selected ones of said stacked array laminations in at least a part of said second leg portion; and a plurality of yoke spacer laminations interleaved between selected ones of said stacked array of laminations in direct correspondence to said interleaving of said additional leg laminations, to minimize voids created between said core laminations by said interleaving of said additional leg laminations, said yoke spacer laminations having a dimension orthogonal to said second leg portion which varies between a maximum at the approximate center of said stacked array and minima at the extremes of said stack.
Claim 3
Dependent Claim 48 words
A transformer as set forth in claim 1 wherein said yoke spacer laminations each define a first edge adjacent said additional leg lamination and a second edge most remote from said additional leg lamination and wherein said second edges of said yoke spacers in each layer are colinear.
Claim 4
Dependent Claim 29 words
A transformer as set forth in claim 2 wherein said lamination of said core, said additional leg laminations and said yoke spacer laminations are all fabricated of grain-oriented steel.
Claim 5
Dependent Claim 16 words
A transformer as set forth in claim 3 wherein said transformer is a shell form transformer.
Claim 6
Dependent Claim 16 words
A transformer as set forth in claim 3 wherein said transformer is a core form transformer.
Claim 7
Dependent Claim 112 words
In a magnetic core in which a plurality of laminations are combined in a stacked array to form a magnetic flux path including first and second leg portions together with first and second yoke portions and in which the cross-sectional area of said second leg portion is increased relative to said first leg portion by interleaving a plurality of additional leg laminations between selected ones of said laminations, the improvement comprising: a plurality of yoke spacer laminations in said stacked array having a dimension orthogonal to said second leg portion which varies between a maximum at the approximate center of said stacked array and minima at the ends of said stacked array.
Claim 8
Dependent Claim 112 words
In a magnetic core in which a plurality of laminations are combined in a stacked array to form a magnetic flux path including first and second leg portions together with first and second yoke portions and in which the cross-sectional area of said second leg portion is increased relative to said first leg portion by interleaving a plurality of additional leg laminations between selected ones of said laminations, the improvement comprising: a plurality of yoke spacer laminations in said stacked array having a dimension orthogonal to said second leg portion which varies between a maximum at the approximate center of said stacked array and minima at the ends of said stacked array.
Claim 9
Dependent Claim 28 words
A magnetic core as set forth in claim 6 wherein said plurality of lamination, said additional leg lamination, and said yoke spacer laminations are formed of grain-oriented steel.

References Cited (Backward Citations)

US527070A Cited
US1091995A Cited
US1013150A Cited
US1170201A Cited
US2340081A Cited
US2997567A Cited
US3173117A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-12-23 1984-06-23 1984-12-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-12-23 1988-06-23 1988-12-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-12-23 1992-06-23 1992-12-23 $7700.00 Window Closed / Lapsed

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