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US4240415A Expired / Lapsed US ⏱️ 0.0 years remaining

Orthopedic cast

Assignee: WFR Aquaplast Corp
•
Filing: 1978-12-18
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Granted: 1980-12-23
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Expires: 1998-12-18
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Abstract

Abstract An orthopedic cast made of a thermoplastic polyester having a melting point between 50° C. and 100° C., particularly poly (epsilon-caprolactone) having a weight average molecular weight of over 5,000 subjected to electron radiation in the range from 0.25 to 15.0 megarads.

Inventors

  • 👤 Lloyd H. Wartman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 15:09
CPC Classifications
A; A61; A61L; A61L15/00; A61L15/07; A61L15/12

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 63 words
An orthopedic cast comprised of poly (epsilon-caprolactone) having a formula --O--(CH.sub.2).sub.5 --CO).sub.x where x makes the weight average molecular weight greater than 5,000 subjected to electron radiation in the range from 0.5 to 15.0 megarads and having a melting point in the range from 50° C. to 100° C. with a half-time crystallization at 36° C. of between 0.5 minute and 10.0 minutes.
Claim 2
Dependent Claim 63 words
An orthopedic cast comprised of poly (epsilon-caprolactone) having a formula --O--(CH.sub.2).sub.5 --CO).sub.x where x makes the weight average molecular weight greater than 5,000 subjected to electron radiation in the range from 0.5 to 15.0 megarads and having a melting point in the range from 50° C. to 100° C. with a half-time crystallization at 36° C. of between 0.5 minute and 10.0 minutes.
Claim 3
Dependent Claim 20 words
An orthopedic cast as recited in claim 1, wherein the poly (epsilon-caprolactone) is in the form of a precast element.
Claim 4
Dependent Claim 30 words
An orthopedic cast as recited in claim 1, wherein the poly (epsilon-caprolactone) is coated on a substrate, the substrate being a solid at the melting point of the poly (epsilon-caprolactone).
Claim 5
Dependent Claim 30 words
An orthopedic cast as recited in claim 1, wherein the substrate is a netting and the polyester is coated around each strand of the netting to form a foraminous sheet.
Claim 6
Independent Claim 80 words
A method of forming an orthopedic cast comprising the steps of: (a) forming a preform sheet of poly (epsilon-caprolactone) of weight average molecular weight greater than 5,000 having a melting point of between 50° C. and 100° C., (b) subjecting the sheet to electron radiation in the range from 5.0 to 15.0 megarads, (c) heating the sheet to its softening point, (d) forming the sheet into a desired shape, and (e) allowing the sheet to cool below its melting point.
Claim 7
Independent Claim 80 words
A method of forming an orthopedic cast comprising the steps of: (a) forming a preform sheet of poly (epsilon-caprolactone) of weight average molecular weight greater than 5,000 having a melting point of between 50° C. and 100° C., (b) subjecting the sheet to electron radiation in the range from 5.0 to 15.0 megarads, (c) heating the sheet to its softening point, (d) forming the sheet into a desired shape, and (e) allowing the sheet to cool below its melting point.
Claim 8
Dependent Claim 21 words
A method as recited in claim 5, wherein the sheet is heated by immersing it in water at a suitable temperature.
Claim 9
Dependent Claim 21 words
A method as recited in claim 5, wherein the sheet contains a mixture of 95% poly (epsilon-caprolactone) and 5% trimethylolpropane trimethacrylate.
Claim 10
Independent Claim 80 words
A method of forming an orthopedic cast comprising the steps of: (a) forming a preform sheet of poly (epsilon-caprolactone) of weight average molecular weight greater than 5,000 having a melting point of between 50° C. and 100° C., (b) subjecting the sheet to electron radiation in the range from 0.25 to 15.0 megarads, (c) heating the sheet to its softening point, (d) forming the sheet into a desired shape, and (e) allowing the sheet to cool below its melting point.
Claim 11
Independent Claim 80 words
A method of forming an orthopedic cast comprising the steps of: (a) forming a preform sheet of poly (epsilon-caprolactone) of weight average molecular weight greater than 5,000 having a melting point of between 50° C. and 100° C., (b) subjecting the sheet to electron radiation in the range from 0.25 to 15.0 megarads, (c) heating the sheet to its softening point, (d) forming the sheet into a desired shape, and (e) allowing the sheet to cool below its melting point.
Claim 12
Dependent Claim 21 words
A method as recited in claim 8, wherein the sheet is heated by immersing it in water at a suitable temperature.
Claim 13
Dependent Claim 21 words
A method as recited in claim 8, wherein the sheet contains a mixture of 95% poly (epsilon-caprolactone) and 5% trimethylolpropane trimethacrylate.
Claim 14
Independent Claim 86 words
A method of forming an orthopedic cast comprising the steps of: (a) forming a preform sheet of poly (epsilon-caprolactone) of weight average molecular weight greater than 5,000 having a melting point of between 50° C. and 100° C. mixed with a radiation-sensitive cross-linking agent, (b) subjecting the sheet to electron radiation in the range from 3.0 to 15.0 megarads, (c) heating the sheet to its softening point, (d) forming the sheet into a desired shape, and (e) allowing the sheet to cool below its melting point.
Claim 15
Independent Claim 86 words
A method of forming an orthopedic cast comprising the steps of: (a) forming a preform sheet of poly (epsilon-caprolactone) of weight average molecular weight greater than 5,000 having a melting point of between 50° C. and 100° C. mixed with a radiation-sensitive cross-linking agent, (b) subjecting the sheet to electron radiation in the range from 3.0 to 15.0 megarads, (c) heating the sheet to its softening point, (d) forming the sheet into a desired shape, and (e) allowing the sheet to cool below its melting point.
Claim 16
Dependent Claim 21 words
A method as recited in claim 11, wherein the sheet is heated by immersing it in water at a suitable temperature.
Claim 17
Dependent Claim 21 words
A method as recited in claim 11, wherein the sheet contains a mixture of 95% poly (epsilon-caprolactone) and 5% trimethylolpropane trimethacrylate.
Claim 18
Independent Claim 86 words
A method of forming an orthopedic cast comprising the steps of: (a) forming a preform sheet of poly (epsilon-caprolactone) of weight average molecular weight greater than 5,000 having a melting point of between 50° C. and 100° C. mixed with a radiation-sensitive cross-linking agent, (b) subjecting the sheet to electron radiation in the range from 0.25 to 15.0 megarads, (c) heating the sheet to its softening point, (d) forming the sheet into a desired shape, and (e) allowing the sheet to cool below its melting point.
Claim 19
Independent Claim 86 words
A method of forming an orthopedic cast comprising the steps of: (a) forming a preform sheet of poly (epsilon-caprolactone) of weight average molecular weight greater than 5,000 having a melting point of between 50° C. and 100° C. mixed with a radiation-sensitive cross-linking agent, (b) subjecting the sheet to electron radiation in the range from 0.25 to 15.0 megarads, (c) heating the sheet to its softening point, (d) forming the sheet into a desired shape, and (e) allowing the sheet to cool below its melting point.
Claim 20
Dependent Claim 21 words
A method as recited in claim 14, wherein the sheet is heated by immersing it in water at a suitable temperature.
Claim 21
Dependent Claim 21 words
A method as recited in claim 14, wherein the sheet contains a mixture of 95% poly (epsilon-caprolactone) and 5% trimethylolpropane trimethacrylate.

References Cited (Backward Citations)

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US2853067A Cited
US3027336A Cited
US3111469A Cited
US3259607A Cited
US3373741A Cited
US3442265A Cited
US3692023A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-12-23 1984-06-23 1984-12-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-12-23 1988-06-23 1988-12-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-12-23 1992-06-23 1992-12-23 $7700.00 Window Closed / Lapsed

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