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US4239857A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing solid or microcellular polyurethane elastomers having improved green strength

Assignee: OSI Specialties Inc
•
Filing: 1978-06-29
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Granted: 1980-12-16
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Expires: 1998-06-29
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Abstract

Abstract This invention relates to a process for producing solid and microcellular polyether polyurethane elastomers by rapid processing technology wherein the resulting elastomers have improved "green strength" (cracking resistance). In the process, dialkyltin dimercaptide carboxylic acid ester is employed as the sole urethane catalyst in higher-than-normal amounts. The process is particularly suitable for use in the rapid processing technology known as Reaction Injection Molding (RIM).

Inventors

  • 👤 Bill D. Harper

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 08:36
CPC Classifications
C; C08; C08G; C08G18/00; C08G18/06; C08G18/08; C08G18/16; C08G18/22; C08G18/24; C08G18/242; C08G18/28; C08G18/65; C08G18/66; C08G18/6666; C08G18/667; C08G18/70; C08G18/72; C08G18/721; C08G18/725; C08G18/77; C08G18/78; C08G18/79; C08G18/797; C08G2110/00; C08G2110/0041; C08G2110/0066; C08G2120/00

Claims Analysis

Total Claims: 38
Claim 1
Independent Claim 238 words
A process for producing a solid or microcellular polyether polyurethane elastomer having improved green strength which comprises forming and curing a reaction mixture containing: (a) a polyether polyol, (b) a diol extender selected from the group consisting of short-chain alkane diols, short-chain cycloaliphatic diols, and short-chain oxyalkylene glycols, (c) an organic polyisocyanate in an amount that provides from 0.8 to 1.3 isocyanato groups per active-hydrogen group in the reaction mixture, wherein said organic polyisocyanate comprises a major amount of 4,4'-diphenylmethane diisocyanate and a minor amount of ##STR10## (d) from about 0.200 to about 0.400 parts by weight per 100 parts by weight of the active hydrogen-containing components in the reaction mixture of a dialkyltin dimercaptide carboxylic acid ester catalyst of the formula: ##STR11## wherein R is an alkyl group selected from the group consisting of methyl, butyl and octyl, x is an integer of from 1 to 4 and y is an integer of from 1 to 10, said catalyst being present in from about 1.5 to about 8 times a catalytic amount, said reaction mixture containing from 95 to 25 parts by weight of (a) and from 5 to 75 parts by weight of (b) per 100 parts by weight of (a) and (b), with the proviso that when a microcellular polyether polyurethane is being produced, the reaction mixture also contains: (e) a blowing agent in an amount sufficient to produce a microcellular structure in the elastomer.
Claim 2
Dependent Claim 238 words
A process for producing a solid or microcellular polyether polyurethane elastomer having improved green strength which comprises forming and curing a reaction mixture containing: (a) a polyether polyol, (b) a diol extender selected from the group consisting of short-chain alkane diols, short-chain cycloaliphatic diols, and short-chain oxyalkylene glycols, (c) an organic polyisocyanate in an amount that provides from 0.8 to 1.3 isocyanato groups per active-hydrogen group in the reaction mixture, wherein said organic polyisocyanate comprises a major amount of 4,4'-diphenylmethane diisocyanate and a minor amount of ##STR10## (d) from about 0.200 to about 0.400 parts by weight per 100 parts by weight of the active hydrogen-containing components in the reaction mixture of a dialkyltin dimercaptide carboxylic acid ester catalyst of the formula: ##STR11## wherein R is an alkyl group selected from the group consisting of methyl, butyl and octyl, x is an integer of from 1 to 4 and y is an integer of from 1 to 10, said catalyst being present in from about 1.5 to about 8 times a catalytic amount, said reaction mixture containing from 95 to 25 parts by weight of (a) and from 5 to 75 parts by weight of (b) per 100 parts by weight of (a) and (b), with the proviso that when a microcellular polyether polyurethane is being produced, the reaction mixture also contains: (e) a blowing agent in an amount sufficient to produce a microcellular structure in the elastomer.
Claim 3
Dependent Claim 12 words
The process of claim 1 wherein the polyether polyurethane elastomer is microcellular.
Claim 4
Dependent Claim 10 words
A microcellular elastomer provided by the process of claim 2.
Claim 5
Dependent Claim 19 words
The process of claim 2 wherein the dialkyltin dimercaptide carboxylic acid ester catalyst is dimethyltin dimercaptide carboxylic acid ester.
Claim 6
Dependent Claim 10 words
A microcellular elastomer produced by the process of claim 4.
Claim 7
Dependent Claim 19 words
The process of claim 2 wherein the dialkyltin dimercaptide carboxylic acid ester catalyst is dibutyltin dimercaptide carboxylic acid ester.
Claim 8
Dependent Claim 10 words
A microcellular elastomer produced by the process of claim 6.
Claim 9
Dependent Claim 19 words
The process of claim 2 wherein the dialkyltin dimercaptide carboxylic acid ester catalyst is dioctyltin dimercaptide carboxylic acid ester.
Claim 10
Dependent Claim 10 words
A microcellular elastomer produced by the process of claim 8.
Claim 11
Dependent Claim 13 words
The process of claim 2 wherein the polyether polyol is a polymer/polyether polyol.
Claim 12
Dependent Claim 10 words
A microcellular elastomer produced by the process of claim 10.
Claim 13
Dependent Claim 13 words
The process of claim 2 wherein the extender is a short-chain alkane diol.
Claim 14
Dependent Claim 10 words
A microcellular elastomer produced by the process of claim 12.
Claim 15
Dependent Claim 11 words
The process of claim 12 wherein the alkane diol is 1,4-butanediol.
Claim 16
Dependent Claim 10 words
A microcellular elastomer produced by the process of claim 14.
Claim 17
Dependent Claim 13 words
The process of claim 2 wherein the extender is a short-chain cycloaliphatic diol.
Claim 18
Dependent Claim 10 words
A microcellular elastomer produced by the process of claim 16.
Claim 19
Dependent Claim 13 words
The process of claim 2 wherein the extender is a short-chain oxyalkylene glycol.
Claim 20
Dependent Claim 10 words
A microcellular elastomer produced by the process of claim 18.
Claim 21
Dependent Claim 12 words
The process of claim 1 wherein the polyether polyurethane elastomer is solid.
Claim 22
Dependent Claim 10 words
A solid elastomer produced by the process of claim 20.
Claim 23
Dependent Claim 19 words
The process of claim 20 wherein the dialkyltin dimercaptide carboxylic acid ester catalyst is dimethyltin dimercaptide carboxylic acid ester.
Claim 24
Dependent Claim 10 words
A solid elastomer produced by the process of claim 22.
Claim 25
Dependent Claim 19 words
The process of claim 20 wherein the dialkyltin dimercaptide carboxylic acid ester catalyst is dibutyltin dimercaptide carboxylic acid ester.
Claim 26
Dependent Claim 10 words
A solid elastomer produced by the process of claim 24.
Claim 27
Dependent Claim 19 words
The process of claim 20 wherein the dialkyltin dimercaptide carboxylic acid ester catalyst is dioctyltin dimercaptide carboxylic acid ester.
Claim 28
Dependent Claim 10 words
A solid elastomer produced by the process of claim 26.
Claim 29
Dependent Claim 13 words
The process of claim 20 wherein the polyether polyol is a polymer/polyether polyol.
Claim 30
Dependent Claim 10 words
A solid elastomer produced by the process of claim 28.
Claim 31
Dependent Claim 13 words
The process of claim 20 wherein the extender is a short-chain alkane diol.
Claim 32
Dependent Claim 10 words
A solid elastomer produced by the process of claim 30.
Claim 33
Dependent Claim 12 words
The process of claim 20 wherein the alkane diol is 1,4-butane diol.
Claim 34
Dependent Claim 10 words
A solid elastomer produced by the process of claim 32.
Claim 35
Dependent Claim 13 words
The process of claim 20 wherein the extender is a short-chain cycloaliphatic diol.
Claim 36
Dependent Claim 10 words
A solid elastomer produced by the process of claim 34.
Claim 37
Dependent Claim 13 words
The process of claim 20 wherein the extender is a short-chain oxyalkylene glycol.
Claim 38
Dependent Claim 10 words
A solid elastomer produced by the process of claim 36.

References Cited (Backward Citations)

US2834748A Cited
US2917480A Cited
FR1478644A Cited
US3505377A Cited
GB1220471A Cited
GB1341028A Cited
US3883571A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-12-16 1984-06-16 1984-12-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-12-16 1988-06-16 1988-12-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-12-16 1992-06-16 1992-12-16 $7700.00 Window Closed / Lapsed

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