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US4239593A Expired / Lapsed US ⏱️ 0.0 years remaining

Multiply paperboard machine

Assignee: Jefferson Smurfit Corp
•
Filing: 1979-01-22
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Granted: 1980-12-16
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Expires: 1999-01-22
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Abstract

Abstract A fibrous ply forming apparatus unit or module, which can be assembled with at least one additional essentially identical fibrous ply forming apparatus to form a multiply paperboard making machine, comprising four horizontally positioned spaced-apart rolls equally spaced from a vertical plane normal to the axes of the rolls, with said rolls being a tail roll, head roll, foot roll and guide roll, parallel to each other, a fibrous ply forming endless fabric belt wound over the four rolls, a low-vacuum box beneath a run of the fabric belt extending from the tail roll to the head roll for dewatering a forming fibrous ply deposited on said fabric run, and a high-vacuum box behind a run of the fabric belt extending from the head roll to the foot roll. A method of manufacturing multiply paperboard by consecutively forming a series of separate paper plies on individual moving fabrics, mating second formed paper ply to one side of a first formed paper ply, mating a third formed paper ply to the other side of the first formed paper ply, sequentially mating any additional consecutively formed paper plies first to the second ply and then to the third ply and continuing such alternating side mating of any additional plies to be deposited, and as the second and each subsequent ply is mated to the board being manufactured, causing water in the newly added ply to flow from it to and out of the one or more plies constituting the partially formed paperboard.

Inventors

  • 👤 Earl W. Dunsmoor, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 00:45
CPC Classifications
D; D21; D21F; D21F9/00; D21F9/02; D21F11/00; D21F11/02; D21F11/04

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 449 words
A multiply paperboard manufacturing machine comprising: A. a top fibrous ply holding and wet pressing unit having: four horizontally positioned spaced-apart rolls equally spaced from a vertical plane normal to the axes of the rolls, with said rolls being a tail roll, head roll, foot roll and guide roll, parallel to each other, a fibrous ply forming endless fabric belt wound over the four rolls, the run of fabric belt between the head roll and the tail roll being inclined, a vacuum box beneath a run of the fabric belt extending from the tail roll to the head roll, and a high vacuum box behind a run of the fabric belt extending from the head roll to the foot roll; B. a plurality of fibrous ply forming apparatus, with each such apparatus comprising: four horizontally positioned spaced-apart rolls equally spaced from a vertical plane normal to the axes of the rolls, with said rolls being a tail roll, head roll, foot roll and guide roll, parallel to each other, a fibrous ply forming endless fabric belt wound over the four rolls, the run of fabric between the head roll and the tail roll being inclined, a low-vacuum box beneath a run of the fabric belt extending from the tail roll to the head roll for dewatering a forming fibrous ply deposited on said fabric run, a high-vacuum box behind a front face run of the fabric belt extending vertically from the head roll to the foot roll, said run constituting an apparatus front face, and a headbox positioned to deposit a fibrous ply on the fabric belt run between the tail roll and the head roll; the plurality of fibrous ply forming apparatus being positioned in a substantially vertical arrangement with the front face of every other apparatus fronting on, and being on, the same side of a vertical line; the vertically an uppermost forming apparatus for a first fibrous ply being positioned to have its head roll opposite and close to the vacuum box of the holding unit behind the run of the fabric belt extending from the head roll to the foot roll of the holding unit; the head roll of the second and subsequent ply forming apparatus being positioned opposite and close to the lower portion of the high-vacuum box of the next higher fibrous ply forming apparatus; the foot roll of each fibrous ply forming apparatus, except the lowermost apparatus, being positioned opposite and close to the upper portion of the high-vacuum box of the next lower fibrous ply forming apparatus; and C. a bottom pressure roll opposite and close to the lower portion of the high-vacuum box of the lowermost fibrous ply forming apparatus.
Claim 2
Dependent Claim 449 words
A multiply paperboard manufacturing machine comprising: A. a top fibrous ply holding and wet pressing unit having: four horizontally positioned spaced-apart rolls equally spaced from a vertical plane normal to the axes of the rolls, with said rolls being a tail roll, head roll, foot roll and guide roll, parallel to each other, a fibrous ply forming endless fabric belt wound over the four rolls, the run of fabric belt between the head roll and the tail roll being inclined, a vacuum box beneath a run of the fabric belt extending from the tail roll to the head roll, and a high vacuum box behind a run of the fabric belt extending from the head roll to the foot roll; B. a plurality of fibrous ply forming apparatus, with each such apparatus comprising: four horizontally positioned spaced-apart rolls equally spaced from a vertical plane normal to the axes of the rolls, with said rolls being a tail roll, head roll, foot roll and guide roll, parallel to each other, a fibrous ply forming endless fabric belt wound over the four rolls, the run of fabric between the head roll and the tail roll being inclined, a low-vacuum box beneath a run of the fabric belt extending from the tail roll to the head roll for dewatering a forming fibrous ply deposited on said fabric run, a high-vacuum box behind a front face run of the fabric belt extending vertically from the head roll to the foot roll, said run constituting an apparatus front face, and a headbox positioned to deposit a fibrous ply on the fabric belt run between the tail roll and the head roll; the plurality of fibrous ply forming apparatus being positioned in a substantially vertical arrangement with the front face of every other apparatus fronting on, and being on, the same side of a vertical line; the vertically an uppermost forming apparatus for a first fibrous ply being positioned to have its head roll opposite and close to the vacuum box of the holding unit behind the run of the fabric belt extending from the head roll to the foot roll of the holding unit; the head roll of the second and subsequent ply forming apparatus being positioned opposite and close to the lower portion of the high-vacuum box of the next higher fibrous ply forming apparatus; the foot roll of each fibrous ply forming apparatus, except the lowermost apparatus, being positioned opposite and close to the upper portion of the high-vacuum box of the next lower fibrous ply forming apparatus; and C. a bottom pressure roll opposite and close to the lower portion of the high-vacuum box of the lowermost fibrous ply forming apparatus.
Claim 3
Dependent Claim 19 words
A machine according to claim 1 in which the bottom pressure roll supports a paperboard pick-up felt belt blanket.
Claim 4
Dependent Claim 32 words
A machine according to claim 1 in which each endless fabric belt is movable in a direction from the tail roll to the top roll of each apparatus and the holding unit.
Claim 5
Dependent Claim 41 words
A machine according to claim 3 in which the axes of the head rolls and foot rolls of the holding unit and all of the fibrous ply forming apparatus are positioned to be in or close to a vertical center line.
Claim 6
Dependent Claim 35 words
A machine according to claim 3 in which, in at least one fibrous ply forming apparatus, the tail roll is adjustable parallel to the fabric belt run between the tail roll and the head roll.
Claim 7
Dependent Claim 27 words
A machine according to claim 3 in which, in at least most of the fibrous ply forming apparatus, each of the rolls has a solid continuous surface.

References Cited (Backward Citations)

US2488700A Cited
US3357880A Cited
DE1921378A1 Cited
DE2023520A1 Cited
US3915791A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-12-16 1984-06-16 1984-12-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-12-16 1988-06-16 1988-12-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-12-16 1992-06-16 1992-12-16 $7700.00 Window Closed / Lapsed

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