US4235801A
Expired / Lapsed
US
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Process for producing ethanol from synthesis gas
Assignee: Union Carbide Corp
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Filing: 1976-04-12
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Granted: 1980-11-25
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Expires: 1996-04-12
Abstract
Abstract A process for the selective preparation of ethanol by continuously contacting a synthesis gas reaction mixture containing hydrogen and carbon monoxide with a rhodium-iron catalyst.
Inventors
- 👤 Madan M. Bhasin
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-09 00:54
CPC Classifications
C; C07; C07C; C07C45/00; C07C45/49; B; B01; B01J; B01J23/00; B01J23/70; B01J23/89; B01J23/8906; C07C29/00; C07C29/15; C07C29/151; C07C29/153; C07C29/156; C07C29/157; C07C29/158; C07C51/00; C07C51/10; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/52
Claims Analysis
Total Claims: 7
Claim 1
Independent Claim
166 words
In a process for the reaction of a synthesis gas containing carbon monoxide and hydrogen in the presence of a hydrogenation catalyst, the improvement whereby oxygenated hydrocarbon products of two-carbon atoms are selectively produced, which comprises continuously contacting said synthesis gas with a heterogeneous catalyst consisting essentially of a combination of rhodium and iron and at reaction conditions correlated to achieve product efficiencies based on cabon consumption in excess of 10 percent and obtain the formation of ethanol, and optionally acetic acid and/or acetaldehyde as well, in an amount which is at least about 50 weight percent of the two or more carbon atom compounds obtained by the reaction and there is obtained an increased amount of ethanol relative to that produced when the catalyst is rhodium only, which reaction conditions include a temperature within the range of about 150°-450° C., a pressure within the range of about 15-10,000 psig, and a mole ratio of hydrogen to carbon monoxide within the range of 20:1 to 1:20.
Claim 2
Dependent Claim
166 words
In a process for the reaction of a synthesis gas containing carbon monoxide and hydrogen in the presence of a hydrogenation catalyst, the improvement whereby oxygenated hydrocarbon products of two-carbon atoms are selectively produced, which comprises continuously contacting said synthesis gas with a heterogeneous catalyst consisting essentially of a combination of rhodium and iron and at reaction conditions correlated to achieve product efficiencies based on cabon consumption in excess of 10 percent and obtain the formation of ethanol, and optionally acetic acid and/or acetaldehyde as well, in an amount which is at least about 50 weight percent of the two or more carbon atom compounds obtained by the reaction and there is obtained an increased amount of ethanol relative to that produced when the catalyst is rhodium only, which reaction conditions include a temperature within the range of about 150°-450° C., a pressure within the range of about 15-10,000 psig, and a mole ratio of hydrogen to carbon monoxide within the range of 20:1 to 1:20.
Claim 3
Dependent Claim
44 words
Process of claim 1 wherein said reaction conditions include a temperature within the range of about 250°-350° C., a pressure within the range of about 300-5,000 psig, and a mole ratio of hydrogen to carbon monoxide within the range of about 5:1 to 1:5.
Claim 4
Dependent Claim
39 words
Process of claim 1 wherein said combination of rhodium and iron is present on a support in amounts within the range of about 0.1 to about 25 weight percent based on the combined weight of the metal and support.
Claim 5
Dependent Claim
21 words
Process of claim 1 wherein said support is selected from the group consisting of alpha alumina, gamma alumina, and silica gel.
Claim 6
Dependent Claim
20 words
Process of claim 1 wherein the space velocity of the synthesis gas is in excess of about 10 3 GHSV.
Claim 7
Dependent Claim
20 words
Process of claim 5 wherein said space velocity is within the range of about 10 4 to 10 6 GHSV.
References Cited (Backward Citations)
No citation records indexed.
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1983-11-25 | 1984-05-26 | 1984-11-25 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1987-11-25 | 1988-05-26 | 1988-11-25 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1991-11-25 | 1992-05-26 | 1992-11-25 | $7700.00 | Window Closed / Lapsed |