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US4235745A Expired / Lapsed US ⏱️ 0.0 years remaining

Titanium trichloride catalytic component and method for homo-or co-polymerization of α-olefin

Assignee: Tosoh Finechem Corp
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Filing: 1978-12-20
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Granted: 1980-11-25
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Expires: 1998-12-20
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Abstract

Abstract A titanium trichloride catalytic component suitable for preparing highly stereospecific polymers having highly uniform particle diameters from α-olefins is prepared by precipitating such catalytic component from a solution of TiCl 4 in a solvent comprising a saturated aliphatic hydrocarbon and/or an alicyclic hydrocarbon. Such solution is obtained by dissolving TiCl 4 , an ether and an organo-aluminum compound having the formula AlR n X 3-n (wherein R, X and n are as defined hereinafter) in the solvent. The organo-aluminum compound is added at a solvent temperature not exceeding 55° C. in the concomitant presence of an aromatic hydrocarbon halide; subsequently, the temperature of the resulting system is raised to 45°-150° C. over a period of 10 minutes to 24 hours to precipitate the catalytic component which has a uniform particle diameter between 10 and 1000μ. Homo- or co-polymerization of α-olefins is carried out in the presence of a catalyst system consisting of the above-described titanium trichloride catalytic component and an organo-aluminum compound (e.g., (C 2 H 5 ) 2 AlCl) to yield such polymers having highly uniform particle diameters and which are sufficiently pure to permit the omission or simplification of the conventional de-ashing and washing steps.

Inventors

  • 👤 Yoshikazu Takahashi
  • 👤 Yoichi Sunada
  • 👤 Masaru Takitani

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 21:53
CPC Classifications
C; C08; C08F; C08F10/00

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 192 words
A titanium trichloride catalytic component for polymerization of α-olefin obtained in the following manner: in having a titanium trichloride catalytic component separate out of a solution of saturated aliphatic hydrocarbon and/or alicyclic hydrocarbon in which titanium tetrachloride, an organic ether compound of the formula ROR', wherein one of R and R' is alkyl of 1-8 carbons and the other is alkyl of 1-5 carbons, and an organo-aluminum compound of the formula AlR n X 3-n , wherein R is alkyl of 1-10 carbons, X is halogen or hydrogen and n is an integer of 0<n≦3, are dissolved, said organo-aluminum compound is added at a solvent temperature not exceeding 55° C. in the presence of 20 to 70% by volume of an aromatic hydrocarbon halide in the mixed solvent formed thereby; and, after addition of said organo-aluminum compound, the solvent temperature is raised to a value between 45° and 150° C. over a period of time between 10 minutes and 24 hours to allow a titanium trichloride catalytic component having highly uniform particle diameter, the average value of which is adjustable as desired between 10 and 1000μ to separate out of said solvent.
Claim 2
Dependent Claim 192 words
A titanium trichloride catalytic component for polymerization of α-olefin obtained in the following manner: in having a titanium trichloride catalytic component separate out of a solution of saturated aliphatic hydrocarbon and/or alicyclic hydrocarbon in which titanium tetrachloride, an organic ether compound of the formula ROR', wherein one of R and R' is alkyl of 1-8 carbons and the other is alkyl of 1-5 carbons, and an organo-aluminum compound of the formula AlR n X 3-n , wherein R is alkyl of 1-10 carbons, X is halogen or hydrogen and n is an integer of 0<n≦3, are dissolved, said organo-aluminum compound is added at a solvent temperature not exceeding 55° C. in the presence of 20 to 70% by volume of an aromatic hydrocarbon halide in the mixed solvent formed thereby; and, after addition of said organo-aluminum compound, the solvent temperature is raised to a value between 45° and 150° C. over a period of time between 10 minutes and 24 hours to allow a titanium trichloride catalytic component having highly uniform particle diameter, the average value of which is adjustable as desired between 10 and 1000μ to separate out of said solvent.
Claim 3
Dependent Claim 24 words
A titanium trichloride catalytic component according to claim 1, wherein said aromatic hydrocarbon halide is an aromatic hydrocarbon chloride and/or an aromatic hydrocarbon bromide.
Claim 4
Dependent Claim 26 words
A titanium trichloride catalytic component according to claim 1 or claim 2, wherein said saturated aliphatic hydrocarbon is of a boiling point at least 65° C.
Claim 5
Dependent Claim 25 words
A titanium trichloride catalytic component according to claim 1 or claim 2, wherein said alicyclic hydrocarbon is of a boiling point at least 65° C.
Claim 6
Dependent Claim 63 words
A titanium trichloride catalytic component according to claim 1 or claim 2, wherein said titanium tetrachloride is used in quantity not exceeding 5 mol for 1 liter of said mixed solvent; said organic ether compound is used in quantity 0.8 to 3 mol for 1 mol of said titanium tetrachloride; and said organo-aluminum compound is 0.3 to 1.8 equivalent of said titanium tetrachloride.

References Cited (Backward Citations)

US3094568A Cited
US3825524A Cited
US4123387A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-11-25 1984-05-26 1984-11-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-11-25 1988-05-26 1988-11-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-11-25 1992-05-26 1992-11-25 $7700.00 Window Closed / Lapsed

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