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US4234639A Expired / Lapsed US ⏱️ 0.0 years remaining

Intumescable fire-retardant products

Assignee: 3M Co
•
Filing: 1979-07-23
•
Granted: 1980-11-18
•
Expires: 1999-07-23
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Abstract

Abstract Fire-retardant granules comprise (1) core particles of hydrated soluble silicate glass that intumesces in the presence of heat, and (2) a solid coating around the core particles that comprises a mixture of (a) halogenated organic compound that releases halogen when heated to a temperature less than about 250° C.; and (b) an iron-containing compound adapted to react with said released halogen to form iron halide. The combined intumescence of the core particle and the catalytic effect of the coating on the particle achieves a unique fire-retarding action, especially in asphalt products such as asphalt shingles, but also in a range of other products.

Inventors

  • 👤 Joseph Graham

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 18:49
CPC Classifications
B; B32; B32B; B32B11/00; B32B11/02; B32B11/04; B32B11/06; E; E04; E04D; E04D5/00; E04D5/10; E04D7/00; E04D7/005; B32B2266/00; B32B2266/02; B32B2266/0214; B32B2266/0278; B32B2307/00; B32B2307/30; B32B2307/306; B32B2307/3065; Y; Y10; Y10S; Y10S428/00; Y10S428/92; Y10S428/921; Y10T; Y10T428/00; Y10T428/24; Y10T428/24355; Y10T428/24372; Y10T428/2438; Y10T428/249921; Y10T428/249953; Y10T428/249954; Y10T428/249986; Y10T428/29; Y10T428/2982; Y10T428/2991; Y10T428/31504; Y10T428/31801

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 97 words
Fire-retardant granules comprising (1) core particles that comprise hydrated soluble silicate glass that intumesces in the presence of heat, and (2) a coating on the core particles comprising a mixture of (a) halogenated organic compound that releases halogen when heated to a temperature less than about 250° C.; and (b) an iron-containing compound adapted to react with said released halogen to form iron halide, whereby when said granules are mixed into asphalt and the asphalt exposed to a flame, charring of an exterior layer of the asphalt is catalyzed to limit flaming and flow of the asphalt.
Claim 2
Dependent Claim 97 words
Fire-retardant granules comprising (1) core particles that comprise hydrated soluble silicate glass that intumesces in the presence of heat, and (2) a coating on the core particles comprising a mixture of (a) halogenated organic compound that releases halogen when heated to a temperature less than about 250° C.; and (b) an iron-containing compound adapted to react with said released halogen to form iron halide, whereby when said granules are mixed into asphalt and the asphalt exposed to a flame, charring of an exterior layer of the asphalt is catalyzed to limit flaming and flow of the asphalt.
Claim 3
Dependent Claim 13 words
Granules of claim 1 in which said halogenated compound is a halogenated paraffin.
Claim 4
Dependent Claim 14 words
Granules of claim 1 or 2 in which said iron-containing compound is iron oxide.
Claim 5
Dependent Claim 17 words
Granules of claim 1 in which said iron-containing compound is a salt of a long-chain fatty acid.
Claim 6
Dependent Claim 25 words
Granules of claim 1 in which halogen is present in an amount of at least about 1 weight-part per 100 weight-parts of hydrated soluble silicate.
Claim 7
Dependent Claim 28 words
Granules of claim 1 or 5 in which iron oxide is present in an amount of at least about 1 weight-part per 100 parts of hydrated soluble silicate.
Claim 8
Dependent Claim 68 words
Granules of claim 1 in which said core particles carry a protective moisture-resistant coating that includes an ingredient that is ionized in the presence of water to provide metal cation capable of reacting with the silicate ion of the core particle to form a reaction product that is less water soluble than the silicate glass of the core particle, thereby limiting action of water on the core particle.
Claim 9
Dependent Claim 13 words
Granules of claim 7 in which said protective moisture-resistant coating comprises calcium hydroxide.
Claim 10
Dependent Claim 50 words
Roofing material comprising in parallel layers, a roofing felt; at least one asphalt coating disposed above the felt; a layer of roofing granules partially embedded in the top asphalt coating in the roofing material; and a layer of the catalytic intumescable granules of claim 1 disposed within the roofing material.
Claim 11
Dependent Claim 30 words
Sheet material useful as an expansible fire barrier comprising a binder material that softens in the presence of heat and the granules of claim 1 dispersed in the binder material.
Claim 12
Dependent Claim 12 words
Sheet material of claim 10 in which said binder material is asphalt.
Claim 13
Dependent Claim 13 words
Sheet material of claim 10 in which said binder material is polyvinyl chloride.
Claim 14
Dependent Claim 10 words
Polyurethane-based foam in which granules of claim 1 are dispersed.

References Cited (Backward Citations)

US2718479A Cited
US2782129A Cited
US3216883A Cited
US3332830A Cited
US3365322A Cited
GB1300937A Cited
GB1457999A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-11-18 1984-05-19 1984-11-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-11-18 1988-05-19 1988-11-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-11-18 1992-05-19 1992-11-18 $7700.00 Window Closed / Lapsed

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