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US4233258A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for preparing addition type polyimide prepregs

Assignee: National Aeronautics and Space Administration
•
Filing: 1979-02-13
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Granted: 1980-11-11
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Expires: 1999-02-13
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Abstract

Abstract A novel addition polyimide based on the use of liquid monomers wherein the essentially solventless prepreg produced therefrom retains good drape, tack and other mechanical properties.

Inventors

  • 👤 Terry L. St. Clair

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 13:53
CPC Classifications
C; C08; C08G; C08G73/00; C08G73/06; C08G73/10; C08G73/12; C08G73/121; C08G73/122; C08J; C08J5/00; C08J5/24; C08J5/241; C08J5/243; C08J2379/00; C08J2379/04; C08J2379/08; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31721

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 144 words
A method for preparing a novel addition type polyimide prepreg comprising the steps of reacting equimolar quantities of benzophenonetetracarboxylic acid dianhydride and norbornene dicarboxylic acid anhydride in an excess of absolute ethanol while heating to 50°-60° C. until solution occurs, cooling the resulting solution of ethylesters to room temperature and adding the cooled solution to a vessel containing an equimolar solution of mixed dianilines, stirring the combined solution for approximately one hour to obtain a homogeneous ester-acid polyimide prepolymer adaptable for "hot-melt" prepreg applications as a liquid resin system, and including the further steps of applying the liquid resin system onto fibers after heating the resin to 50°-70° C. to lower the resin viscosity adqequately to permit prepregging in the absence of a carrier solvent and wherein the mixed dianilines are the isomers of methylenedianilines and in the following percentages: o,o'--MDA--3.20% o,p'--MDA--15.70% p,p'--MDA--66.00% ##STR6##
Claim 2
Independent Claim 144 words
A method for preparing a novel addition type polyimide prepreg comprising the steps of reacting equimolar quantities of benzophenonetetracarboxylic acid dianhydride and norbornene dicarboxylic acid anhydride in an excess of absolute ethanol while heating to 50°-60° C. until solution occurs, cooling the resulting solution of ethylesters to room temperature and adding the cooled solution to a vessel containing an equimolar solution of mixed dianilines, stirring the combined solution for approximately one hour to obtain a homogeneous ester-acid polyimide prepolymer adaptable for "hot-melt" prepreg applications as a liquid resin system, and including the further steps of applying the liquid resin system onto fibers after heating the resin to 50°-70° C. to lower the resin viscosity adqequately to permit prepregging in the absence of a carrier solvent and wherein the mixed dianilines are the isomers of methylenedianilines and in the following percentages: o,o'--MDA--3.20% o,p'--MDA--15.70% p,p'--MDA--66.00% ##STR6##
Claim 3
Dependent Claim 67 words
The method of claim 1 including brushing the heated ester-acid imide prepolymer onto drum-wound graphite fiber to yield a prepreg having a fiber content of approximately 52% by weight, air drying the drum-wound prepreg for approximately eight hours to reduce the solvent content to approximately 9% by weight and yield a prepreg having improved properties of drape, tack and adaptability for cutting and forming into shaped layers.
Claim 4
Dependent Claim 41 words
The method of claim 2 including the steps of cutting the air-dried prepreg into desired lengths, stacking these lengths into a multiplied preform billet, heating the preformed billet under vacuum and press-mold pressure for a final cure into a polyimide composite.
Claim 5
Dependent Claim 57 words
The method of claim 3 wherein heating of the preformed billets is at a rate of 5° F. per minute to 325° F. and maintained at approximately this temperature for a period of one hour and thereafter heated at a rate of 5° F. per minute to 600° F. and maintained at this temperature for two hours.
Claim 6
Dependent Claim 51 words
The method of claim 4 wherein the press mold temperature is applied over a one minute span when the billet temperature reaches 525° F. and at 200 psig, maintained for one minute, decreased to zero psig and then reapplied and maintained at 200 psig during the remainder of the heating cycle.

References Cited (Backward Citations)

US3632428A Cited
US3697345A Cited
US3708370A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-11-11 1984-05-12 1984-11-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-11-11 1988-05-12 1988-11-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-11-11 1992-05-12 1992-11-11 $7700.00 Window Closed / Lapsed

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